The Recaro Fiesta - the rebuild begins
- LeePFRST
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Re: The Recaro Fiesta - Engine rebuild
jayrs :tray come up well mate, shame its going to need going over again once fitted, just dont cry when its done, cos i slap you
Please do 'cos you know he will cry!
- Ghost
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Re: The Recaro Fiesta - Engine rebuild
really not a fan of the yellow block, plain black would of suited the rest of the car's standard look so much better!
- xrsi
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Re: The Recaro Fiesta - Engine rebuild
xrsi :really not a fan of the yellow block, plain black would of suited the rest of the car's standard look so much better!
i was quite shocked at the colour choice after everything has been done for the standard look,
black or silver i was expecting
- RS rob
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Re: The Recaro Fiesta - Engine rebuild
yellow looked better than i thought it would.
clark will be updating the thread soon
clark will be updating the thread soon
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Re: The Recaro Fiesta - Engine rebuild
hope your right jay 
- RS rob
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Re: The Recaro Fiesta - Engine rebuild
oh i will be.
if its not updated tonight it will be tomorrow im sure
if its not updated tonight it will be tomorrow im sure
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Re: The Recaro Fiesta - Engine rebuild
uploading the pics on bucket atm... over 40 pics so i may have to udate the thread in 2 posts
The drive home was fantastic. Wish it was further tbh to get some more running in miles over with. What a difference a new clutch cable and a new clutch make !
The drive home was fantastic. Wish it was further tbh to get some more running in miles over with. What a difference a new clutch cable and a new clutch make !


~nomad~ :Good god I love Clark.
- knuckles
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Re: The Recaro Fiesta - Engine rebuild
Right where to begin....
Another trip to the isle of wight but this time in better weather conditions



On the ferry at 7.30 am saturday morning with the car fully loaded.




Whilst i got to work on removing the old worn out knocking engine etc ....

Jay began to build up the New cvh.

One new ford Sump

New oil pump, water pump, sump , new tensionier fitted

Ford head gasket

Placing the stage 2 head on .








Head fitted and torqued down. New rocker arms , new camshaft, new hydrolic lifters. new engine mount
Fitting the new clutch on the freshly skimmed flywheel.

Side by side

Car with a empty bay.



Goodbye old rusty battery tray

Hello new one !




Connecting new engine back together ...


The painful process of removing the baked on cork rocker gasket .... i must of been doing that for well over a hour while jay just laughed at me

All back together and ready to fire up

What ya think chaps
Knuckles
Another trip to the isle of wight but this time in better weather conditions



On the ferry at 7.30 am saturday morning with the car fully loaded.




Whilst i got to work on removing the old worn out knocking engine etc ....

Jay began to build up the New cvh.

One new ford Sump

New oil pump, water pump, sump , new tensionier fitted

Ford head gasket

Placing the stage 2 head on .








Head fitted and torqued down. New rocker arms , new camshaft, new hydrolic lifters. new engine mount
Fitting the new clutch on the freshly skimmed flywheel.

Side by side

Car with a empty bay.



Goodbye old rusty battery tray

Hello new one !




Connecting new engine back together ...


The painful process of removing the baked on cork rocker gasket .... i must of been doing that for well over a hour while jay just laughed at me

All back together and ready to fire up

What ya think chaps
Knuckles
Last edited by knuckles on Wed Mar 18, 2009 10:05 pm, edited 1 time in total.


~nomad~ :Good god I love Clark.
- knuckles
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
cool i like it mate, what happened with the old engine out of interest?? just had its days?? 

- rob pace
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
So... How does it feel?? 
- bakewell001
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
lol yeah?!.... how does it feel? Nice and smooth? Goes well? 
Ex Fiesta RS Turbo owner 
- filtra
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
Rob - old engine was knocking on cold start up. Piston slap etc. Camshaft was tappety when warm.
steve - new engine is like a heart transplant. Starts on the button every time. Just purrs nicely. Drives like a new car. Cant wait to get the running in process out the way to really open the taps.
filtra - as said its like a new car. Drives nice and smooth , no juddering or hesitation between gears. I can tell straight away the old lump was tired and worn out. The new clutch cable, new clutch and skimmed flywheel make pulling away 100% better. Rebuilt gear linkage makes it a whole new driving experience.
steve - new engine is like a heart transplant. Starts on the button every time. Just purrs nicely. Drives like a new car. Cant wait to get the running in process out the way to really open the taps.
filtra - as said its like a new car. Drives nice and smooth , no juddering or hesitation between gears. I can tell straight away the old lump was tired and worn out. The new clutch cable, new clutch and skimmed flywheel make pulling away 100% better. Rebuilt gear linkage makes it a whole new driving experience.


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- knuckles
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
Well done then! About time really with the bad luck you had before with engines and turbos! What are you doing in terms of running in?
Ex Fiesta RS Turbo owner 
- filtra
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
knuckles :Rob - old engine was knocking on cold start up. Piston slap etc. Camshaft was tappety when warm.
steve - new engine is like a heart transplant. Starts on the button every time. Just purrs nicely. Drives like a new car. Cant wait to get the running in process out the way to really open the taps.
filtra - as said its like a new car. Drives nice and smooth , no juddering or hesitation between gears. I can tell straight away the old lump was tired and worn out. The new clutch cable, new clutch and skimmed flywheel make pulling away 100% better. Rebuilt gear linkage makes it a whole new driving experience.
very nice mate, i know you have gone T3 now
i have a near brand new T3 magnex downpipe for a swap

- rob pace
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
sorry fella i sold nearly all my old T2 parts when i went T3.


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- knuckles
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
knuckles :sorry fella i sold nearly all my old T2 parts when i went T3.
do you know of anyone who has one? cant use my car unless i have one!

- rob pace
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- FRSJON
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
All sounds good, You having it mapped when run in?
- Max M4X WW
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
filtra :Well done then! About time really with the bad luck you had before with engines and turbos! What are you doing in terms of running in?
Thanks fella. Well i am not taking the engine past 4000rpm for the first 800 miles. I am giving it a oil change at 500 miles and then again at 1000.
Cheers guys. I will be taking it back to torque of the devil once the engine has been run in. Want it set up properly and to get a up to date power figure. Im still undecided on the beiges and chip. A -31 actuator may be purchased soon when i up the boost a little more


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- knuckles
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
not many pic's of me i see, which is good LOL
i wasnt laughing at you for a whole hour while cleaning that gasket from the rocker cover
just a few pics i took, guess the one with clark in mid fart






what ya done to my carpet!

the car may not be red but its a start....... im turning you!

and if you gunna make it look like your rs sank on the isle of wight you should of used this pic

i would also like to add to this, that the radio of the hi fi in the workshop wasnt working very well so we played CD's, from clarks car........ if i hear queen, faithless, jungle or garage music again within the next 6 months i think im gunna go mad.
dunno about queen, but i wanted to break free from it!
cheese and pineapple
i wasnt laughing at you for a whole hour while cleaning that gasket from the rocker cover
just a few pics i took, guess the one with clark in mid fart






what ya done to my carpet!

the car may not be red but its a start....... im turning you!

and if you gunna make it look like your rs sank on the isle of wight you should of used this pic

i would also like to add to this, that the radio of the hi fi in the workshop wasnt working very well so we played CD's, from clarks car........ if i hear queen, faithless, jungle or garage music again within the next 6 months i think im gunna go mad.
dunno about queen, but i wanted to break free from it!
cheese and pineapple
- jayrs
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
lol good work nice to see jay rs' garage getttin used for once hahahahah lol jay u need me to come and finish ur cars i will
2.1 Went BANGGGGG now a Ghia 1800
- HCS PIMP
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
HCS PIMP :lol good work nice to see jay rs' garage getttin used for once hahahahah lol jay u need me to come and finish [ERRR] cars i will
- jayrs
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
Looks brill.
It looked proper slammed in the first few pics.
It looked proper slammed in the first few pics.

LOW LIFE - My Gearbox Cradle is almost touching the Tarmac. Lovely!
- EUFez
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
superb work guys! I bet its lovely to drive now! Should have given the bay a lick of paint while that was out mind!

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- ~nomad~
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
great work guys, love the sunken RS pic 
- Chris 2i
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
if time had been with us i would of said about doing the bay, but we finished at 8pm saturday, we had a pub to get to 
we did have a little mishap though, the crank postion sensor plug broke due to being old and brittle so had to take a trip to the scrappy
then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car
, and yes, it was still there in the car the following morning 
we did have a little mishap though, the crank postion sensor plug broke due to being old and brittle so had to take a trip to the scrappy
then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
Looking good Clark. I can't remember what a smooth turbo engine felt like to drive 

- muz
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
jayrs :then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car, and yes, it was still there in the car the following morning
Muppet!!
- Ghost
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
great stuff 

450 bhp moonstone blue 2wd saph
2012 E250 cdi Sport convertible
- Ram
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
Ghost :jayrs :then back to the scrappy the following day to get clarks phone, as it fell out his pocket in a car, and yes, it was still there in the car the following morning
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Muppet!!
- jayrs
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
Gave it a birthday wash today so out came the camera as it dont stay clean for long






Fitted a 4 inch magnex backbox. Sounds alot more meaty now







Fitted a 4 inch magnex backbox. Sounds alot more meaty now



~nomad~ :Good god I love Clark.
- knuckles
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- jayrs
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
That new exhaust looks so much better. How many miles left before its run in?
- hb69
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Re: The Recaro Fiesta - Engine rebuilt, Fitted, Running
ive done 290 so far. I think 800 should be more than enough. But at 500 i will do a oil/filter change then again at 1000. 


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- knuckles
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