Fiesta mk2 - ready for ford fair !
Re: Fiesta mk2 - gearbox sourced
yeah im sure ya would 
your still get beats at fordfair if you turn up in that fcuking yellow jacket again!

your still get beats at fordfair if you turn up in that fcuking yellow jacket again!
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Re: Fiesta mk2 - gearbox sourced
Whoever that is in the shorts, stop wearing them!
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Re: Fiesta mk2 - gearbox sourced
theres actually a fifth person in the garage and you can just about see him! 
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Re: Fiesta mk2 - gearbox sourced
who took that picture ???
And who is this 5th person
And who is this 5th person


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Re: Fiesta mk2 - gearbox sourced
sweenytodd :theres actually a fifth person in the garage and you can just about see him!
Did someone eat him?
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Re: Fiesta mk2 - gearbox sourced
DanFraser :sweenytodd :theres actually a fifth person in the garage and you can just about see him!
Did someone eat him?
Is Dave in there?
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Re: Fiesta mk2 - gearbox sourced
i think he is reffering to the george micheal head with xmas hat on 


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Re: Fiesta mk2 - gearbox sourced
You still not fitted this? 
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny'![]()
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Re: Fiesta mk2 - gearbox sourced
bit more progress to report this weekend.
i decided to renew a few gaskets on the replacement 2.0 litre engine. The sump gasket was weeping slightly so thought i do a full bottom end refresh.

Painted the bottom end black

Crank seal housing been leaking for a while from the staining. i replaced both crankshaft oil seals along with sump gasket , oil pump gasket and crank housing gasket.






engine all back together and timed up again.

maybe next weekend i hopefully get the lump and ib5 gearbox bolted in the car.
i decided to renew a few gaskets on the replacement 2.0 litre engine. The sump gasket was weeping slightly so thought i do a full bottom end refresh.

Painted the bottom end black

Crank seal housing been leaking for a while from the staining. i replaced both crankshaft oil seals along with sump gasket , oil pump gasket and crank housing gasket.






engine all back together and timed up again.

maybe next weekend i hopefully get the lump and ib5 gearbox bolted in the car.


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Re: Fiesta mk2 - gearbox sourced
nice work stewy, you showed it the picture didnt you

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Re: Fiesta mk2 - gearbox sourced
jayrs : you showed it the picture didnt you![]()
you wot ?


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Re: Fiesta mk2 - gearbox sourced
dont worry mate
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Re: Fiesta mk2 - gearbox sourced
today should be all finished and maybe get the nos fitted also 
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Re: Fiesta mk2 - gearbox sourced
nicely done guys 
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Re: Fiesta mk2 - gearbox sourced



i had to create my own gearbox spacer plate. i took the mtx 75 plate from ford and cut it in half. then used the bottom half of the old zetec spacer.
fitting the gearbox onto the engine was quite tricky with a 2 piece spacer. We had to put the engine on its side then mount the gearbox on from above.




with some helpful hands the lump and gearbox was put back in. driveshafts back in & exhaust all refitted.
Just the rest of the plumbing left to do.



Ib5 gearbox in place. The new mondeo servo is just the right size. Any bigger and it would foul the coilpack bracket and the rear of the gearbox.

Brand new Bosch rear starter motor fitted. My next job is re-running the starter wiring from the front of the car along the drivers inner wing and relocating it round the back. Which will be a neater job.
End of the month i hope to take the mk2 back up to top gear to get the focus st170 exhaust manifold fitted. Now the starter is at the back it wont foul the downpipe
Last edited by knuckles on Sun Jul 10, 2011 6:53 pm, edited 1 time in total.


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Re: Fiesta mk2 - Engine refitted
looking good clark
can i ask what alternator you are using as i need one 

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Re: Fiesta mk2 - Engine refitted
nice works mate, you deffo having the st170 manifold done before fordfair then?
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Re: Fiesta mk2 - Engine refitted
FRSJON :looking good clarkcan i ask what alternator you are using as i need one

i believe its a fiesta mk3 zetec alternator - less air con - less powersteering. you can get a 70 amp or a 90 amp.
the one i have ordered from ford is a 70 amp as i dont have any electrical extras on the mk2.


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Re: Fiesta mk2 - Engine refitted
jayrs :nice works mate, you deffo having the st170 manifold done before fordfair then?
i hope to have it all done before ford fair


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Re: Fiesta mk2 - Engine refitted
good good 
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Re: Fiesta mk2 - Engine refitted
great stuff mate,
should be epic with the new manifold aswell
should be epic with the new manifold aswell
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Re: Fiesta mk2 - Engine refitted
nice one

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Re: Fiesta mk2 - Engine refitted
well after a long ar$e night....
well done dave!
well done dave!
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Re: Fiesta mk2 - Engine refitted
sweenytodd :well after a long ar$e night....![]()
well done dave!
i love your video's gav,
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Re: Fiesta mk2 - Engine refitted
nice one saddle boy, not you got some wheels to bring my $hit to fordfair
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Re: Fiesta mk2 - Engine refitted
FRSJON : nice oneso your replacing it ? can i ask how much the new one is and is it exchange?
from ford i think it retails at £130 inc vat
yup its exchange - surcharge is £30


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