my 2.0 si...reversed into :(
Re: my 2.0 si: new mods for the xr2i runabout
awesome mate, you have so many fresh ideas, and you give me so many ideas too lol, reminded me to get engine flush when its service time in a few weeks
thought that drivers mirror plate looked familier lol
whats next mate?
thought that drivers mirror plate looked familier lol
whats next mate?

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Re: my 2.0 si: new mods for the xr2i runabout
jonyb4 :awesome mate, you have so many fresh ideas, and you give me so many ideas too lol, reminded me to get engine flush when its service time in a few weeks![]()
thought that drivers mirror plate looked familier lol
whats next mate?
cheers mate

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
Excursion :I might buy some more of your parts so I can see you again.
Are you only fitting the front wishbone carriers in order to fit the ARB brackets? I don't know what it's like on the MK3.5, but on the MK3, the holes are there, and you can basically tap a thread using the ARB bracket bolts as you do them up - works well!
- Smo
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Re: my 2.0 si: new mods for the xr2i runabout
Smo :Excursion :I might buy some more of your parts so I can see you again.!!!
Excursion :Good work Phil, I like what you do to your cars. I might buy some more of your parts so I can see you again.
Are you only fitting the front wishbone carriers in order to fit the ARB brackets? I don't know what it's like on the MK3.5, but on the MK3, the holes are there, and you can basically tap a thread using the ARB bracket bolts as you do them up - works well!
also want to put on the lower brace as well but hasnt got the right bit, i dont think the holes are there on mine for the arb but im sure you could prob just tap a new thread in like your saying
Excursion :Good work Phil, I like what you do to your cars. I might buy some more of your parts so I can see you again.
always good to see you mate need to get rid of most of my spares as the white fez is coming off the road for the whole of may as i will be in miami

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
Phil, you always react very well to my random outbursts

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Re: my 2.0 si: new mods for the xr2i runabout
Excursion :Phil, you always react very well to my random outbursts![]()
getting the sills patched up on tuesday then hammeriting it up

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
phil come on over, ive just bought a welder and need to practice, lol


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Re: my 2.0 si: new mods for the xr2i runabout
slight upate got the welding done on the xr2i replica

now the spi unit is playing up yet again reving up and down by itself so probs going to have to get another1 or even still a fresher engine due to a oil leak but it will have to stay as it is for now as its coming off the road 30th april for a month and staying in my fiancees mums garage :thumbsup: as the insurance and tax run out and im in america for most of may so going to renew the insurance 1st june
also took my 2 litre si out as the weather was nice so gave it a good clean as it hasnt been cleaned since september and was getting dusty due to being worked on a few months back




then stuck it back in the garage

cant wait to drive it again still got plenty to buy for it when i come back from miami

now the spi unit is playing up yet again reving up and down by itself so probs going to have to get another1 or even still a fresher engine due to a oil leak but it will have to stay as it is for now as its coming off the road 30th april for a month and staying in my fiancees mums garage :thumbsup: as the insurance and tax run out and im in america for most of may so going to renew the insurance 1st june
also took my 2 litre si out as the weather was nice so gave it a good clean as it hasnt been cleaned since september and was getting dusty due to being worked on a few months back




then stuck it back in the garage

cant wait to drive it again still got plenty to buy for it when i come back from miami

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
update here 
ordered my roose motorsport hoses about 4 weeks ago rang them last week and they are just about to start making them as they have had a lot of orders recently, will get pics of them once they arrive
also picked up a BnM Quickshift for the si.... i love it cant wait to bolt it to the car, once ive painted the floor pan

also painted the back rear heat sheild

going to do the other rear next week as ive got 2 new ones to go on

got new bolts for the rear shocks and when i took the anti roll bar off i noticed that the bolts were different sizes so ordered 2 new ones in and a bolt for the manual alternator belt adjuster and toothed bit

painted the inside of the rear valanceand boot floor and under the rear arches black

and with the anti roll bar i noticed for some season it had 4 of the same brackets on it when there are meant to be too different types thicker one for the shock at the back of the roll bar and the other one at the front


3 new brackets

then i fitted my new poly bushes to it and put it on the car and painted the bar yellow

but have since taken it off and not all the brackets were lining up properly so will have a play with that next week and re paint the roll bar as ive scuffed it :hmm:
ordered my roose motorsport hoses about 4 weeks ago rang them last week and they are just about to start making them as they have had a lot of orders recently, will get pics of them once they arrive
also picked up a BnM Quickshift for the si.... i love it cant wait to bolt it to the car, once ive painted the floor pan

also painted the back rear heat sheild

going to do the other rear next week as ive got 2 new ones to go on

got new bolts for the rear shocks and when i took the anti roll bar off i noticed that the bolts were different sizes so ordered 2 new ones in and a bolt for the manual alternator belt adjuster and toothed bit

painted the inside of the rear valanceand boot floor and under the rear arches black

and with the anti roll bar i noticed for some season it had 4 of the same brackets on it when there are meant to be too different types thicker one for the shock at the back of the roll bar and the other one at the front


3 new brackets

then i fitted my new poly bushes to it and put it on the car and painted the bar yellow

but have since taken it off and not all the brackets were lining up properly so will have a play with that next week and re paint the roll bar as ive scuffed it :hmm:

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
coming on nice mate, how long before complete you think?
- jayrs
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Re: my 2.0 si: new mods for the xr2i runabout
jayrs :coming on nice mate, how long before complete you think?
well ive got a fair bit too do plan is to get the rear roll bar on properly take all of the other 3 heatsheilds off paint one of them replace the other 2, get gear linkage off paint floor , fit bnm quickshift with new uprated joints on the rods fit heat sheilds back on, polish up backbox, then hopefully by then my roose hoses would have arrived then can get the cylinder head off and while thats off my mates going to do the manual steering conversion on it then head skim, head back on and should be be running sweet again
plan is to get this all done by end september but the car wont be back on the road until 1st april, so if i have some spare cash i will get some bodywork work done there not much just want the rear bumper re painted and the rear valance

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
yeah strill a bit to go but dont sound nothing too major mate
why the manul steering conversion out of interest?
why the manul steering conversion out of interest?
- jayrs
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Re: my 2.0 si: new mods for the xr2i runabout
always a good read phil, i want a pair of leccy mirrors and the accessory rear lights for mine 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: my 2.0 si: new mods for the xr2i runabout
jayrs :yeah strill a bit to go but dont sound nothing too major mate
why the manul steering conversion out of interest?
well the power steering rack has been leaking for a long time, and i use to have a mk2 and i loved it that it had no power steering could really feel the road better and felt more bolted together if you know what i mean

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
i know what ya mean mate and couldnt agree more, just seemed strange to see you talking it off, its norm people after power steering stuff to conver to power steering 
- jayrs
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Car: 1991 Ford Fiesta RS Turbo
Re: my 2.0 si: new mods for the xr2i runabout
jayrs :i know what ya mean mate and couldnt agree more, just seemed strange to see you talking it off, its norm people after power steering stuff to conver to power steering
true ok its easier to park with pas but i just loved the feel on non pas i know that fiestas with pas do have a good bit of feel to them compared to nasty vauxhall corsa with lifeless power steering, plus with non theres less to go wrong and less leaks lol except the common steering knuckle joint but just bought a new genuine ford one

- fiestasiphil
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Re: my 2.0 si: new mods bnm quickshift and poly bushes
the joints only fail with time due toi wear, its like anything really.
and yeah again i agree, is easier parking with PAS, gott asay, i never noticed hoe heavy the steering was on my RS, driving the work van and the missis galaxy whioch both have power steering you forgot untill you park and think, god fcuk me!

and yeah again i agree, is easier parking with PAS, gott asay, i never noticed hoe heavy the steering was on my RS, driving the work van and the missis galaxy whioch both have power steering you forgot untill you park and think, god fcuk me!
- jayrs
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Re: my 2.0 si: new mods bnm quickshift and poly bushes
upate here
finally got a pic of my roose motorsport hoses with stainless steel clips for my 2 litre si

also ordering my genuine ford headgasket kit this week so can start pulling the si apart very soon
ive also been doing a bit of work to the runabout

the starter motor has been slowly dieing so i put on a si one, from a si i broke up a while ago... looks pretty new too

the old one was covered in oil as the front and rear crank seals are leaking
but my mates a ford mechanic so will get them sorted and keep it going its on 133,000 miles now 
also my front shock were squeeking badly so i bought 2 brand new gmax ones new wishbones and put the anti roll bar on with new droplinks and bushes and new si vented discs pads and cailpers so it now has anti roll bars front and rear
but had a problem as the roll bar is catching on the cat so may need to get the exhaust modified a bit some how? :hmm:
also one of the track rod end is has been welded so getting new ones ordered in asap then get the tracking done

also went to the scrappy to get a few bits for my runabout as there were a few bits missing/ broken so got a brake fluid cap and a exhaust manifold heat sheild
sprayed up the heatsheild
pic is after one coat

then i gave the car a full engine bay clean

hopefully the next update will be on the si :lolz:
finally got a pic of my roose motorsport hoses with stainless steel clips for my 2 litre si

also ordering my genuine ford headgasket kit this week so can start pulling the si apart very soon
ive also been doing a bit of work to the runabout

the starter motor has been slowly dieing so i put on a si one, from a si i broke up a while ago... looks pretty new too

the old one was covered in oil as the front and rear crank seals are leaking
also my front shock were squeeking badly so i bought 2 brand new gmax ones new wishbones and put the anti roll bar on with new droplinks and bushes and new si vented discs pads and cailpers so it now has anti roll bars front and rear
also one of the track rod end is has been welded so getting new ones ordered in asap then get the tracking done

also went to the scrappy to get a few bits for my runabout as there were a few bits missing/ broken so got a brake fluid cap and a exhaust manifold heat sheild
sprayed up the heatsheild
pic is after one coat

then i gave the car a full engine bay clean

hopefully the next update will be on the si :lolz:

- fiestasiphil
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
ah Si wheels ont he run around
jony approves
thats a mk4 rocker cover
i want Gmax shocks badly
i like the run around its very subtle
thats a mk4 rocker cover
i want Gmax shocks badly
i like the run around its very subtle

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: my 2.0 si: new mods for the xr2i runabout

I would recommend removing the kick panel trims, piuercing the bitumen sound deadening and filling the sills with waxoyl.
See the row of spot welds along the sill? That's part of the safety cage that was unique to the 3.5, trouble is, the sills rot out here as yours has done, due to the sunroof drains
Patches cause sills to rot out faster than ever so I really recommend some wax in there mate.
- Excursion
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Car: 1990 Ford Fiesta XR2i
Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
Yellow hoses FTMFW! They smell so nice new too 

- Tweek
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Car: 1996 Ford Fiesta Zetec Turbo
Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
how much did the hoses set you back if you dont mind me asking? been looking for zetec ones and only found samcos at just under £200 quid
- dangerousdave
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
lol wayne, i want some yellow ones soon too 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: my 2.0 si: new mods for the xr2i runabout
Excursion :
I would recommend removing the kick panel trims, piuercing the bitumen sound deadening and filling the sills with waxoyl.
See the row of spot welds along the sill? That's part of the safety cage that was unique to the 3.5, trouble is, the sills rot out here as yours has done, due to the sunroof drains
Patches cause sills to rot out faster than ever so I really recommend some wax in there mate.
cheers mark, yeh one of the cars i broke up was full of patches on the sills
dangerousdave :how much did the hoses set you back if you dont mind me asking? been looking for zetec ones and only found samcos at just under £200 quid
they cost me £250 with all the stainless clips etc and were made to order i was going to buy samcos but they were about the same price in the yellow for £50 ish cheaper in blue

- fiestasiphil
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Re: my 2.0 si: new mods for the xr2i runabout
fiestasiphil :cheers mark, yeh one of the cars i broke up was full of patches on the sills... may give this ago do i need the spray wax? if they do rot bad the car would get a new sill eventually...
as the cars too good to put in a skip
Yeah, just get some spray wax and pump it in until it starts dripping out of the seams
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
lol litrally 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
got a update here my mate sean came down and ripped the exhaust off for me
then i stripped all the heat sheilds off and took the gearlinkage off

and so i could then see how the power steering leak had destoyed the cars underseal

most of it just wiped off :hmm: so i then re painted it using hammerite and re undersealed it
also got my new poly bush top mounts

and fitted my si gearlinkage rods one of which has been modified....to the bnm quickshift

then i fitted it to the car

and completed feels really good :thumbsup: is a shame ive put the gaiter over it but looks more finished then

also put my arch liners in with stainless steel washers and screws and clean them before fitting and painted my front brakes black


headgasket kit still hasnt come in at fords yet should be here next week
and now the runabout i mopped it came up so well wish i had done it earlier

but now it has a lot of problems with it a cloncky sounds if i push on the suspension not sure if its a top mount of cv joint :? can hear it as its going along defo not wishbones as there new, the other side has a cv gaiter that has split the boot realease isnt working both crank seals are leaking and the sump is getting pretty rusty, the spi unit is still playing up and its 7k over due a service needs 2 tyres and tracking doing mot due in 2 months and gotta sort the si outs....just ticked over to 136000 miles tho

and so i could then see how the power steering leak had destoyed the cars underseal

most of it just wiped off :hmm: so i then re painted it using hammerite and re undersealed it
also got my new poly bush top mounts

and fitted my si gearlinkage rods one of which has been modified....to the bnm quickshift

then i fitted it to the car

and completed feels really good :thumbsup: is a shame ive put the gaiter over it but looks more finished then

also put my arch liners in with stainless steel washers and screws and clean them before fitting and painted my front brakes black


headgasket kit still hasnt come in at fords yet should be here next week
and now the runabout i mopped it came up so well wish i had done it earlier

but now it has a lot of problems with it a cloncky sounds if i push on the suspension not sure if its a top mount of cv joint :? can hear it as its going along defo not wishbones as there new, the other side has a cv gaiter that has split the boot realease isnt working both crank seals are leaking and the sump is getting pretty rusty, the spi unit is still playing up and its 7k over due a service needs 2 tyres and tracking doing mot due in 2 months and gotta sort the si outs....just ticked over to 136000 miles tho

- fiestasiphil
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
aww man thats one too many issues to keep you happy with a run around, is the Si any closer to getting on the road? if so you can swap the roles till you sort the run around
theyre both looking great though, did i mention this is one of my favorite Si's?
theyre both looking great though, did i mention this is one of my favorite Si's?

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
update here
had a lot of problems with my runabout which my mates sean and jam know about
one of the top nuts snapped off when i was putting the proper top nuts on so i had to order another new gmax shock which i was gutted about but..... they sent me 2 instead of one so sean and jam slapped them on for me cheers guys 
also had a new cv joint fitted and one new top mount from my si and another water pump grr last one lasted 6 months
and had the exhaust adjusted as it was hitting the front anti roll bar, 2 new tyres and track rod ends
got mot within the next 2 weeks cant see it failing on much to be honest fingers crossed
also got some powder coated parts which i bought from jam for the si, also got wishbone carriers and front anti roll bar to come

nicer than the old one lol (ignore the saxo wheel in the background





also the headgasket has arrived now so in the next few weeks in head will be coming off
had a lot of problems with my runabout which my mates sean and jam know about
also had a new cv joint fitted and one new top mount from my si and another water pump grr last one lasted 6 months
got mot within the next 2 weeks cant see it failing on much to be honest fingers crossed
also got some powder coated parts which i bought from jam for the si, also got wishbone carriers and front anti roll bar to come

nicer than the old one lol (ignore the saxo wheel in the background





also the headgasket has arrived now so in the next few weeks in head will be coming off

- fiestasiphil
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
good stuff mate
lol i was gonna say about the paxo wheel
something sounds so dire about "the head will be coming off"
as if it were a person haha
lol i was gonna say about the paxo wheel
something sounds so dire about "the head will be coming off"
as if it were a person haha

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
haha well my dead line was 1st april but im going to the states again in april, so the end of april it will be back... just in time for fitp 2011
... also getting a mint mallard green si boot coming for it from a mate, as im putting my rs turbo spolier on it, so the pi spoliered boot will be going but that wont be done until its back on the road and that ive sold my shares lol as it would need painting 

- fiestasiphil
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
Ah good stuff. I've just got a new job, first pay I intend on having my turbo bonnet put in the body shop for some petrol blue slapped on it, canter wait. Yours is closest to it and yours looks great. It really suits the Si

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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- Posts: 9235
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- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
jonyb4 :Ah good stuff. I've just got a new job, first pay I intend on having my turbo bonnet put in the body shop for some petrol blue slapped on it, canter wait. Yours is closest to it and yours looks great. It really suits the Si
nice1 mate, couldnt believe it when you told me about the bump the day before ford fair rst bonnet will look sweet dude

- fiestasiphil
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Re: 2 litre si and xr2i rep, roose hoses & anti roll bar convo
Yea I know I weren't pleased, it was toughgetting it home with the tax leaking heavily as it was,
But it hast got much to show for it, a dented bonnet too to be replaced and a few dents in the slam panel where I was bending it straight
But it hast got much to show for it, a dented bonnet too to be replaced and a few dents in the slam panel where I was bending it straight

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v





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Only five months late! After missing 2023 I made it to Ford Fair 2024, but various reasons mean it's taken …
Saturday, 4th January 2025 17:23
What's everyone driving these days? Anyone still have their Fiesta from back in the day? Maybe you've moved on to …
Thursday, 4th January 2024 07:23
Another blast from the past! Jason Ripp's RS Turbo from 2001. I wonder what happened to this car? A reg …
Tuesday, 2nd January 2024 16:52
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