MWSTEWART | 500+ BHP Project | 10/04/2024
Re: MWSTEWART | Si project - Flat & Polish 12/12
a months time? dream on Brian. The Ka needs plenty doing before then! Unless you giving a bunch of money for my half of the fiesta, then you can f**k off and i will do ka myself


:2004 Merc Vito: - :1983 Nissan Datsun 280zx: - :1992 GT Pro Series: - :2012 Mondraker Dune R:
- ~nomad~
- Elite Post Master


- Posts: 12504
- Joined: Fri Jan 18, 2002 12:00 am
- Location: hertfordshire
- Your car: Breadvan
Re: MWSTEWART | Si project - Flat & Polish 12/12
Mark, your 'conquering device' must be a great shape 

:2004 Merc Vito: - :1983 Nissan Datsun 280zx: - :1992 GT Pro Series: - :2012 Mondraker Dune R:
- ~nomad~
- Elite Post Master


- Posts: 12504
- Joined: Fri Jan 18, 2002 12:00 am
- Location: hertfordshire
- Your car: Breadvan
Re: MWSTEWART | Si project - Flat & Polish 12/12
lol i love how marks willy pops up all the time 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: MWSTEWART | Si project - Flat & Polish 12/12
jonyb4 :lol i love how marks willy pops up all the time
I beg your pardon?!
I dont post often on here, but have been coming back every now and then and keeping an eye on your progress. Always jealous of what you achieve, great work..... personally I think you should sod this one and get back on with the other
- Ghost
- Elite Post Master


- Posts: 7199
- Joined: Sun Feb 15, 2004 10:11 pm
Re: MWSTEWART | Si project - Flat & Polish 12/12
Cheers for the comments peeps.
Ghost - yeah, I agree with you. This is the kind of project I was working on years ago: it's nothing new or particularly exciting. I shouldn't have let it get this out of hand
Ghost - yeah, I agree with you. This is the kind of project I was working on years ago: it's nothing new or particularly exciting. I shouldn't have let it get this out of hand
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - Flat & Polish 12/12
nice finish on the car just goes to show if you no what ya doing. You can get a finish as good as a body shop! i need to get me a compressor and some were to spray mine 

- leighk2010
- Post Master

- Posts: 566
- Joined: Tue Mar 16, 2010 4:59 pm
Re: MWSTEWART | Si project - Flat & Polish 12/12
coming up lovely mark, did you laquer it yourself in the end?
- RS rob
- Elite Post Master

- Posts: 4176
- Joined: Tue Feb 18, 2003 1:16 am
- Location: south wales
Re: MWSTEWART | Si project - Flat & Polish 12/12
RS rob :coming up lovely mark, did you laquer it yourself in the end?
I already had 5l of Lacquer, so it made sense. As it had been so long since the last base coat, it all needed doing again.
Anything else like this in the future will go straight back to a bodyshop, the amount of my time and effort involved was considerable, then there is the cost of the paint if you haven't got your own mixing scheme.
It all makes the bodyshop prices start to look reasonable.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
I have bought a Focus RS Mk1 inlet manifold and some brand new injectors. This obviously is a bolt on solution for the Zetec, so I'm going to use this initially whilst I take some time to sort out the Pulsar inlet.
If I stay this route, then the Ford Racing manifold becomes an option.
I could do with a spare 1.8/2.0 head to help mock up the Pulsar inlet. Anyone got one?
If I stay this route, then the Ford Racing manifold becomes an option.
I could do with a spare 1.8/2.0 head to help mock up the Pulsar inlet. Anyone got one?
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
Yes. Can bring it when I collect the windscreen. I need to postpone tonights collection, had something come up with family I can't get out of. Will pm you
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny'![]()
- Rhinopower
- Elite Post Master

- Posts: 6466
- Joined: Wed Oct 08, 2003 9:41 am
- Your car: Volvo FH330
Car: 1983 Ford Escort
Re: MWSTEWART | Si project - FRS Manifold 13/12
Excursion :I have bought a Focus RS Mk1 inlet manifold and some brand new injectors. This obviously is a bolt on solution for the Zetec, so I'm going to use this initially whilst I take some time to sort out the Pulsar inlet.
If I stay this route, then the Ford Racing manifold becomes an option.
I could do with a spare 1.8/2.0 head to help mock up the Pulsar inlet. Anyone got one?
i got hold of one of those ford racing inlets ,but had to sell it on when it clashed with the brake bar that goes along the bulkhead to the servo.

- SEG1
- Elite Post Master


- Posts: 1948
- Joined: Sun Dec 10, 2006 11:54 pm
- Location: North London
Car: 1992 Ford Fiesta RS Turbo
Re: MWSTEWART | Si project - FRS Manifold 13/12
Rhinopower :Yes. Can bring it when I collect the windscreen. I need to postpone tonights collection, had something come up with family I can't get out of. Will pm you
Nice one, thanks! I will PM you when it's arrived mate; my parts guy has a day off today anyway. I would think Wednesday evening will be a safe bet.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
RS_seg :i got hold of one of those ford racing inlets ,but had to sell it on when it clashed with the brake bar that goes along the bulkhead to the servo.
Ahh, I thought I recognised your username from Focaljet
What engine and gearbox did you have? Where did it foul?
I'm using a Black Top and ST170 gearbox with all the Focus mounts, which means the engine is titled forward a few degrees like the black top should be. When using a Fiesta gearbox, it isn't, and space at the rear is limited, so I've got a bit extra to play with...but the Ford Racing plenum does look massive!
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
the head brian is referring to is a silvertop mark, unless there is something i dont know. Is that ok, or does it need to be blacktop?

:2004 Merc Vito: - :1983 Nissan Datsun 280zx: - :1992 GT Pro Series: - :2012 Mondraker Dune R:
- ~nomad~
- Elite Post Master


- Posts: 12504
- Joined: Fri Jan 18, 2002 12:00 am
- Location: hertfordshire
- Your car: Breadvan
Re: MWSTEWART | Si project - FRS Manifold 13/12
Excursion :RS_seg :i got hold of one of those ford racing inlets ,but had to sell it on when it clashed with the brake bar that goes along the bulkhead to the servo.
Ahh, I thought I recognised your username from Focaljet![]()
What engine and gearbox did you have? Where did it foul?
I'm using a Black Top and ST170 gearbox with all the Focus mounts, which means the engine is titled forward a few degrees like the black top should be. When using a Fiesta gearbox, it isn't, and space at the rear is limited, so I've got a bit extra to play with...but the Ford Racing plenum does look massive!
i have the silver top engine with a focus rs box ,the engine and box have been spaced forward 1cm and i still had no luck.
since your engine has been titled forward there is a good chance it will fit.
the ford racing inlets have had alot of R&D and is probably the best manifold for the zetec turbos,im just gutted i could fit one

- SEG1
- Elite Post Master


- Posts: 1948
- Joined: Sun Dec 10, 2006 11:54 pm
- Location: North London
Car: 1992 Ford Fiesta RS Turbo
Re: MWSTEWART | Si project - FRS Manifold 13/12
~nomad~ :the head brian is referring to is a silvertop mark, unless there is something i dont know. Is that ok, or does it need to be blacktop?
Silvertop is fine mate, thanks!
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
cool cool

:2004 Merc Vito: - :1983 Nissan Datsun 280zx: - :1992 GT Pro Series: - :2012 Mondraker Dune R:
- ~nomad~
- Elite Post Master


- Posts: 12504
- Joined: Fri Jan 18, 2002 12:00 am
- Location: hertfordshire
- Your car: Breadvan
Re: MWSTEWART | Si project - FRS Manifold 13/12
RS_seg :i have the silver top engine with a focus rs box ,the engine and box have been spaced forward 1cm and i still had no luck..it was only fouling right at the bottom of the manifold i could of cut about 5mm off and re-weld it,but i didnt want to mess with the manifold.
since your engine has been titled forward there is a good chance it will fit.you can also get a pedal box and do away with the servo (what i was thinking,but not practical for everyday driving or road use).
the ford racing inlets have had alot of R&D and is probably the best manifold for the zetec turbos,im just gutted i could fit one
Thanks for the info mate, very useful! I may get one and see if I've got any more room where I need it.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
i have a spare 1.8 silvertop head going if alex falls through
that focus inlet (standard) looks no different to the normal 2.0 inlet ecpet the metal tb and intake!, is there any difference or am i right?
the racing one looks the nuts though!, sod pulsar inlets
that focus inlet (standard) looks no different to the normal 2.0 inlet ecpet the metal tb and intake!, is there any difference or am i right?
the racing one looks the nuts though!, sod pulsar inlets

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: MWSTEWART | Si project - FRS Manifold 13/12
jonyb4 :i have a spare 1.8 silvertop head going if alex falls through
that focus inlet (standard) looks no different to the normal 2.0 inlet ecpet the metal tb and intake!, is there any difference or am i right?
the racing one looks the nuts though!, sod pulsar inlets
You're right, it's the early Focus inlet (moulded, not bonded) but with FRS specific brackets for the injector rail and something else below the ISCV, what looks to be a US TB, and the FRS top section.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
is the frs inlet the same dimensions as the ford racing one? would have thought they would be similar

- SEG1
- Elite Post Master


- Posts: 1948
- Joined: Sun Dec 10, 2006 11:54 pm
- Location: North London
Car: 1992 Ford Fiesta RS Turbo
Re: MWSTEWART | Si project - FRS Manifold 13/12
jonyb4 :i have a spare 1.8 silvertop head going if alex falls through
My names not Alex
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny'![]()
- Rhinopower
- Elite Post Master

- Posts: 6466
- Joined: Wed Oct 08, 2003 9:41 am
- Your car: Volvo FH330
Car: 1983 Ford Escort
Re: MWSTEWART | Si project - FRS Manifold 13/12
s**t, sorry meant ryan 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: MWSTEWART | Si project - FRS Manifold 13/12
RS_seg :is the frs inlet the same dimensions as the ford racing one? would have thought they would be similar
I'd be surprised mate, the Ford Racing manifold looks a bit bigger, I know the internal ports are larger.
Early Focus:
Late Focus:
Ford Racing:
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
Excursion :RS_seg :is the frs inlet the same dimensions as the ford racing one? would have thought they would be similar
I'd be surprised mate, the Ford Racing manifold looks a bit bigger, I know the internal ports are larger.
Early Focus:
Late Focus:
Ford Racing:
yeah, actually it looks much bigger

- SEG1
- Elite Post Master


- Posts: 1948
- Joined: Sun Dec 10, 2006 11:54 pm
- Location: North London
Car: 1992 Ford Fiesta RS Turbo
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
hmm, now which colour do i tap into for the heated mirrors? 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: MWSTEWART | Si project - FRS Manifold 13/12
Unless you're using an OE loom, I'd suggest running an independently fused feed and drive a relay from the switch directly.
Nothing to see here...
- andymac
- Elite Pie Master

- Posts: 11056
- Joined: Mon Jun 11, 2001 1:00 am
- Your car: Your car: Your car: Your car:
Re: MWSTEWART | Si project - FRS Manifold 13/12
andymac :Unless you're using an OE loom, I'd suggest running an independently fused feed and drive a relay from the switch directly.
They are spliced into the heated rear screen feed mate.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
I'm hearing that the new GTX Turbos from Garrett are blowing the GTR Turbos into the water http://www.turbobygarrett.com/turbobyga ... rgers.html
Given that GTR Turbos make the old T series look seriously outdated, this is a big step yet again; look how they outperform a GTR: http://www.atpturbo.com/root/releases/i ... verlap.jpg Incredible!
ATP now stock the GTX3071R http://www.atpturbo.com/mm5/merchant.mv ... y_Code=GTX which is too big for what I need. I hope Garrett or at least ATP will move the technology to some of the small frame GT28 series, as this will give me scope for well over 400 without the response compromise I'd usually have to take in order to support it.
Given that GTR Turbos make the old T series look seriously outdated, this is a big step yet again; look how they outperform a GTR: http://www.atpturbo.com/root/releases/i ... verlap.jpg Incredible!
ATP now stock the GTX3071R http://www.atpturbo.com/mm5/merchant.mv ... y_Code=GTX which is too big for what I need. I hope Garrett or at least ATP will move the technology to some of the small frame GT28 series, as this will give me scope for well over 400 without the response compromise I'd usually have to take in order to support it.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
Re: MWSTEWART | Si project - FRS Manifold 13/12
Excursion :I'm hearing that the new GTX Turbos from Garrett are blowing the GTR Turbos into the water http://www.turbobygarrett.com/turbobyga ... rgers.html
Given that GTR Turbos make the old T series look seriously outdated, this is a big step yet again; look how they outperform a GTR: http://www.atpturbo.com/root/releases/i ... verlap.jpg Incredible!
ATP now stock the GTX3071R http://www.atpturbo.com/mm5/merchant.mv ... y_Code=GTX which is too big for what I need. I hope Garrett or at least ATP will move the technology to some of the small frame GT28 series, as this will give me scope for well over 400 without the response compromise I'd usually have to take in order to support it.
yeah i have been reading up on these too, they look mega and they dont cost that much more than the GTR turbos. i havent seen one in the flesh yet or witnessed one work,but im sure they will be a big hit with the big litre turbos(mostly japs).
i was wondering why there isnt a GTX2871r? it should see 450 easy.

- SEG1
- Elite Post Master


- Posts: 1948
- Joined: Sun Dec 10, 2006 11:54 pm
- Location: North London
Car: 1992 Ford Fiesta RS Turbo
Re: MWSTEWART | Si project - FRS Manifold 13/12
The turbine housing are the same as the GTR turbos, so hopefully they sell a bolt on GTX compressor housing and compressor wheel for us GTR turbo people.


- SEG1
- Elite Post Master


- Posts: 1948
- Joined: Sun Dec 10, 2006 11:54 pm
- Location: North London
Car: 1992 Ford Fiesta RS Turbo
Re: MWSTEWART | Si project - FRS Manifold 13/12
RS_seg :i was wondering why there isnt a GTX2871r? it should see 450 easy.
That's exactly what I'd want mate!
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
- fiestasiphil
- Elite Post Master

- Posts: 1125
- Joined: Tue Feb 21, 2006 10:05 am
- Location: braintree essex
Re: MWSTEWART | Si project - FRS Manifold 13/12
Cheers Phil.
Just bought a set of AP Racing four pots for the front
Just bought a set of AP Racing four pots for the front
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i




