AW3K's 2.0L XR2i, rust restoration
Re: AW3K's 2.0L XR2i, rust restoration
best place to cut it is at the thinest part.
your need to skim filer over it to blend it in, so make sure its also in a place where this is easy done with as little filler as needed
your need to skim filer over it to blend it in, so make sure its also in a place where this is easy done with as little filler as needed
- jayrs
- Elite Post Master


- Posts: 31520
- Joined: Mon Apr 19, 2004 10:32 pm
- Location: I.O.W
- Your car: FRST, XR2, ST170, ST225
Car: 1991 Ford Fiesta RS Turbo
Re: AW3K's 2.0L XR2i, rust restoration
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
good stuff mate, you'll be on your way now

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: AW3K's 2.0L XR2i, rust restoration
Time to get cracking now fella.
Was not a problem for me collecting anything glad to help you out mate
Was not a problem for me collecting anything glad to help you out mate
- rsturbonutter
- Elite Post Master

- Posts: 1815
- Joined: Wed May 04, 2011 4:59 pm
- Location: on track somewhere dodging trains
- Your car: Fiesta RS turbo
Re: AW3K's 2.0L XR2i, rust restoration
cant do anything till i get a new gas bottle for the welder
Andy
Andy
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
it a small mig? halfords sell small bottles

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: AW3K's 2.0L XR2i, rust restoration
Those small bottles are ok for little jobs but they get exspensive at 13 pounds a pop. I went through 5 think doing the little bit that I did on mine. You can get a large bottle for around 30 or 40 pounds which don't run out if you leave the reg on all night lol
- rsturbonutter
- Elite Post Master

- Posts: 1815
- Joined: Wed May 04, 2011 4:59 pm
- Location: on track somewhere dodging trains
- Your car: Fiesta RS turbo
- jayrs
- Elite Post Master


- Posts: 31520
- Joined: Mon Apr 19, 2004 10:32 pm
- Location: I.O.W
- Your car: FRST, XR2, ST170, ST225
Car: 1991 Ford Fiesta RS Turbo
Re: AW3K's 2.0L XR2i, rust restoration
all well and good until something catches fire
then you up the creek with no paddle
then you up the creek with no paddle


~nomad~ :Good god I love Clark.
- knuckles
- Elite Post Master


- Posts: 6841
- Joined: Thu May 19, 2005 2:40 pm
- Location: Hertfordshire
- Your car: Fiesta Rs turbo
Re: AW3K's 2.0L XR2i, rust restoration
I use 5% Argon as it welds nicely. I have the mid size bottles, which equates to the 36" bottle on this chart:

I find that lasts me a year of small odd jobs, or maybe a month of intensive weekend work. I pay £23 for a refill and £5 a month for cylinder hire, so it's hardly anything really and they collect/deliver to my door. It's only an extra £2 per refill for the largest bottle, but it's too big to be stable in my welder really.
Obviously it's a lot better if you have your own cylinder like Jay does.

I find that lasts me a year of small odd jobs, or maybe a month of intensive weekend work. I pay £23 for a refill and £5 a month for cylinder hire, so it's hardly anything really and they collect/deliver to my door. It's only an extra £2 per refill for the largest bottle, but it's too big to be stable in my welder really.
Obviously it's a lot better if you have your own cylinder like Jay does.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: AW3K's 2.0L XR2i, rust restoration
Andy, I've not got a left hand lamp panel at the moment but I might have some more coming in.
- tompeteRS
- Authorised Trader

- Posts: 2882
- Joined: Fri Feb 08, 2002 12:00 am
- Location: Portsmouth
Re: AW3K's 2.0L XR2i, rust restoration
clark you seen the workshop, i got plenty of extinguishers, the chubb one is purly for welding.
a argon mix as mark says is the best, i did get a account at BOC, although i never had the final paper work come through so didnt bother chasing it up, mainly cos the cost is higher being over here
a argon mix as mark says is the best, i did get a account at BOC, although i never had the final paper work come through so didnt bother chasing it up, mainly cos the cost is higher being over here
- jayrs
- Elite Post Master


- Posts: 31520
- Joined: Mon Apr 19, 2004 10:32 pm
- Location: I.O.W
- Your car: FRST, XR2, ST170, ST225
Car: 1991 Ford Fiesta RS Turbo
Re: AW3K's 2.0L XR2i, rust restoration
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
ha yea just spotted that, its a mk4/5 panel

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: AW3K's 2.0L XR2i, rust restoration
On Ebay there are genuine ford ones for peanuts will find the link now fella
- rsturbonutter
- Elite Post Master

- Posts: 1815
- Joined: Wed May 04, 2011 4:59 pm
- Location: on track somewhere dodging trains
- Your car: Fiesta RS turbo
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
nice, mad what you can get with a hack saw and no care for a car 

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: AW3K's 2.0L XR2i, rust restoration
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
how you coming with the car mate?

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
- Elite Post Master

- Posts: 9235
- Joined: Tue Aug 12, 2008 12:05 am
- Location: Port Talbot, South Wales
- Your car: Si 1.8, mk2 950, 2.0 capri
Car: 1995 Ford Fiesta Si 16v
Re: AW3K's 2.0L XR2i, rust restoration
jonyb4 :how you coming with the car mate?
still in parts aquiring mode lol
once edward gets a bit older i can work on it(he only 8 week old)
its going to be our project it will be near enough 40 years old by the time he can drive lol
Andy
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
Well I still have this rusty blob and still don't have time to fix it.
Oh well. One day
Oh well. One day
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
Keep at it mate, don't give up dude
- jayrs
- Elite Post Master


- Posts: 31520
- Joined: Mon Apr 19, 2004 10:32 pm
- Location: I.O.W
- Your car: FRST, XR2, ST170, ST225
Car: 1991 Ford Fiesta RS Turbo
Re: AW3K's 2.0L XR2i, rust restoration
Hoping to get it done for my lad. When he will be old enough to drive the xr will be 40 years old. Lol I feel old now.
- AW3K
- Elite Post Master

- Posts: 2923
- Joined: Sun Apr 29, 2001 1:00 am
- Location: Wakefield, West Yorkshire Guide Master
Re: AW3K's 2.0L XR2i, rust restoration
Lol I know what you mean mate, take my xr, my nipper was about 7 when I took that off road, he just gone 14 now

- jayrs
- Elite Post Master


- Posts: 31520
- Joined: Mon Apr 19, 2004 10:32 pm
- Location: I.O.W
- Your car: FRST, XR2, ST170, ST225
Car: 1991 Ford Fiesta RS Turbo
Re: AW3K's 2.0L XR2i, rust restoration
lol. I reckon I'll have a pension when mine's done.
- Excursion
- Bulletin Board User


- Posts: 15265
- Joined: Thu Jan 01, 1970 1:00 am
- Location: Skynet
- Your car: Ford Fiesta
Car: 1990 Ford Fiesta XR2i










