AW3K and Tora1023's fiesta bertie
85 posts • Page 1 of 3 • 1, 2, 3
AW3K and Tora1023's fiesta bertie
here is bertie the fiesta sappire, a 1.1 with big plans



here are some bits we got








been getting some more parts
Water pump
gearbox pegs
oil pressure switch
ebay bargain cam belt kit made by continental




here are some more pics



here are some more pics
1.8 engine




SO inlet 105hp engine

k&n induction kit

1.8 escort ecu minus engine imobolisor

si clocks

si brakes

si wiring loom

si water piopes

si springs

xr body kit









stripped engine back to remove parts ready to go on the stand, and etch primmed the rocker cover
still needs clear coat but you get the idea



betwen us we managed to lift the engine onto the stand and started to strip it


got plans for this bad boy

sorry for the long winded post



here are some bits we got








been getting some more parts
Water pump
gearbox pegs
oil pressure switch
ebay bargain cam belt kit made by continental




here are some more pics



here are some more pics
1.8 engine




SO inlet 105hp engine

k&n induction kit

1.8 escort ecu minus engine imobolisor

si clocks

si brakes

si wiring loom

si water piopes

si springs

xr body kit









stripped engine back to remove parts ready to go on the stand, and etch primmed the rocker cover
still needs clear coat but you get the idea



betwen us we managed to lift the engine onto the stand and started to strip it


got plans for this bad boy

sorry for the long winded post
Last edited by AW3K on Thu Oct 06, 2011 9:33 pm, edited 1 time in total.
- AW3K
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Re: Tora1023's fiesta bertie
- AW3K
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Re: Tora1023's fiesta bertie
looking awsome mate nice 2 see a little 1.1 getting some love.lol ive got a 1.1 quartz as a daily driver until my rst is back on the road love mine 2 bits, keep up the good work
- andyb-rst
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Re: Tora1023's fiesta bertie
thanks mate, . need some more money to het rest done lol
would love to see yours on the road,
would love to see yours on the road,
- AW3K
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Re: Tora1023's fiesta bertie
Careful with the amount of coats you put on the block, it will have negative results regarding the extra insulation
Looking good, the car getting a repsray then?
Looking good, the car getting a repsray then?
- Dazza
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Re: Tora1023's fiesta bertie
not updated this in a long while so sorry about the huge one lol
bit of a change of plan
ill let the pictures do the talking

taking shape
final coat on the block

Painted the fan shroud, still needs another coat

Polished???


needs some more polish
What you think
some more pics for your pleasure



new exhaust went on after nearly 2 hours trying to get old one off,
sounds propper meaty lol
also went on parts hunting mission again, got a bumper and an rs top spoiler


some more bits for the 1.8 engine

this little lot from ford cost more then £40!!!!!!!!
got the head back and also the thrmo housing which is metal on this not plastic. had it shot blasted
looks brand new

head skimmed and gasket face cleaned



started rebuilding engine, sump on

Gmax shocks and 35mm springs

£40 bargain of the year, 14" yes 14" diamond cut rs7's need a refurb tho


bit of wet and dry
one plate done


nearly done



picked up thed rear beam with arb, my god it needs it


gunna paint it dont worry
cos the car handles like a bus, swapping the rear beam for the stronger si one with ARB
started to paint it but got too cold

also a pic of the zetec exhauset from my 2i that will be used on bert


new bumpers
picked this up today

before and after



more coloured bits

we spent about 3 hours washing all the oil off her, looks nice n shiney


fitted the head finally

new oil switch

put metal thermostat housing back together

painted the oil breather

more to come
lifters oiled up and back in

i was quite surprised at how like new stuff was once cleaned, cam belt cover back plate for the head.

oil breather fitted with its pipe

again near enough brand new coil pack bracket

Cam sensor re fitted

by the look of it, this engine has been looked after
i said some stuff would get done in september
took tyres off these ready for stripping and paint,

fitted a lower brace
arb fitted

shocks fitted


more to come including a new sill.
some welding done


you wouldnt neleive how hard it is to get a refill on this bottle, had to travel to bradford for it but cant grumble really a 50kg bottle of c02 £20.

fitted new rear beam with ARB and gmax shocks and springs , never again am i doing this as it was a right pain.

and new pistons and shoes on the rear, had a brake in ballance on mot last year, turns out that both rear pistons were seized and the shoes warn right down.

a before and after shot of 2i calipers


took her for a drive and it handles totally differnet now it has a rear ARB and stiffer beam,

omg the brakes are so keen compared to flooring the padel before
well the brakes made a hell of a differance

been having a mess with something lol


looks cool
big thanks from craig for bobbing my welder back and getting roped into getting out some xr fog lights.
take one blue xr2i bumper that had a dodgy splitter, sand it back, fibre glass the holes

then white primer done, needs flatting back then top coat

i took advantage of the hot weather

fit the splitter next then fogs once i get some new screws
fitted the back bumper temp to get a line for the body kit

also managed to get some replacement screws for the surrounds as ford are gay and used 70mm long and most places stop selling them at 50mm
good old motorbike shop helped me out in the end and i got some,
meeting up with jasperJ in the morning to collect a new fog surround
bit of a change of plan
ill let the pictures do the talking

taking shape
final coat on the block

Painted the fan shroud, still needs another coat

Polished???


needs some more polish
What you think
some more pics for your pleasure



new exhaust went on after nearly 2 hours trying to get old one off,
sounds propper meaty lol
also went on parts hunting mission again, got a bumper and an rs top spoiler


some more bits for the 1.8 engine

this little lot from ford cost more then £40!!!!!!!!
got the head back and also the thrmo housing which is metal on this not plastic. had it shot blasted
looks brand new

head skimmed and gasket face cleaned



started rebuilding engine, sump on

Gmax shocks and 35mm springs

£40 bargain of the year, 14" yes 14" diamond cut rs7's need a refurb tho


bit of wet and dry
one plate done


nearly done



picked up thed rear beam with arb, my god it needs it


gunna paint it dont worry
cos the car handles like a bus, swapping the rear beam for the stronger si one with ARB
started to paint it but got too cold

also a pic of the zetec exhauset from my 2i that will be used on bert


new bumpers
picked this up today

before and after



more coloured bits

we spent about 3 hours washing all the oil off her, looks nice n shiney


fitted the head finally

new oil switch

put metal thermostat housing back together

painted the oil breather

more to come
lifters oiled up and back in

i was quite surprised at how like new stuff was once cleaned, cam belt cover back plate for the head.

oil breather fitted with its pipe

again near enough brand new coil pack bracket

Cam sensor re fitted

by the look of it, this engine has been looked after
i said some stuff would get done in september
took tyres off these ready for stripping and paint,

fitted a lower brace
arb fitted

shocks fitted


more to come including a new sill.
some welding done


you wouldnt neleive how hard it is to get a refill on this bottle, had to travel to bradford for it but cant grumble really a 50kg bottle of c02 £20.

fitted new rear beam with ARB and gmax shocks and springs , never again am i doing this as it was a right pain.

and new pistons and shoes on the rear, had a brake in ballance on mot last year, turns out that both rear pistons were seized and the shoes warn right down.

a before and after shot of 2i calipers


took her for a drive and it handles totally differnet now it has a rear ARB and stiffer beam,

omg the brakes are so keen compared to flooring the padel before
well the brakes made a hell of a differance

been having a mess with something lol


looks cool
big thanks from craig for bobbing my welder back and getting roped into getting out some xr fog lights.
take one blue xr2i bumper that had a dodgy splitter, sand it back, fibre glass the holes

then white primer done, needs flatting back then top coat

i took advantage of the hot weather

fit the splitter next then fogs once i get some new screws
fitted the back bumper temp to get a line for the body kit

also managed to get some replacement screws for the surrounds as ford are gay and used 70mm long and most places stop selling them at 50mm
good old motorbike shop helped me out in the end and i got some,
meeting up with jasperJ in the morning to collect a new fog surround
- AW3K
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Re: Tora1023's fiesta bertie
Looking good there mate, lots of work going into it.
Think you should sell me the 14" diamond cuts though
Think you should sell me the 14" diamond cuts though
- RSGeorge
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Re: Tora1023's fiesta bertie
RSGeorge :Looking good there mate, lots of work going into it.
Think you should sell me the 14" diamond cuts though
cheers mate its the wifes car, dun think she'd let them go for some reason lol
they are getting refurbed and powdercoated next month for £100 then tires for mot
the guy who i got the alloys off didnt know what he was selling, thankfully lol was a right bargain.
also doing lower arms this month,
then sort out new wheel arches and the body kit
and spoiler to strip and repaint
- AW3K
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Re: Tora1023's fiesta bertie
wow !
alot of progress on this car !
any reason opting for a 18. over a 2.0 ?
ive never seen a metal zetec housing before !
could you give me the part number so i can try and source one. I think the plastic ones are cheap n nasty. Mine keeps leaking on me
alot of progress on this car !
any reason opting for a 18. over a 2.0 ?
ive never seen a metal zetec housing before !
could you give me the part number so i can try and source one. I think the plastic ones are cheap n nasty. Mine keeps leaking on me


~nomad~ :Good god I love Clark.
- knuckles
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Re: Tora1023's fiesta bertie
Good question mr moss lol the 1.8 lump was £40 with a gearbox, weighed the box in , wish i hadnt now, so engine cost sod all , its well looked after from escort xr3i ,
it sams car she doesnt want the full power yet lol
sure ill get you part number , wayne has a metal one as well.
alot of progress cos i thought if i pull me finger out on this i can get cracking on mine lol
big thank you to jasperj for sorting me out with a new surround for the fogs

new screws

fitted the new splitter back on god they are a pain in the ass to get back on, least it wont come off.

back on the car


good colour match dont you think
Andy
it sams car she doesnt want the full power yet lol
sure ill get you part number , wayne has a metal one as well.
alot of progress cos i thought if i pull me finger out on this i can get cracking on mine lol
big thank you to jasperj for sorting me out with a new surround for the fogs

new screws

fitted the new splitter back on god they are a pain in the ass to get back on, least it wont come off.

back on the car


good colour match dont you think
Andy
- AW3K
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Re: Tora1023's fiesta bertie
can you just get the fog light screws from anywhere ? mine are abit f**cked
- jakerowles
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Re: Tora1023's fiesta bertie
jakerowles :can you just get the fog light screws from anywhere ? mine are abit f**cked
they are m4 x70 you can get them on ebay cheaper than what i paid
http://www.ebay.co.uk/itm/M4-X-70-BLACK ... 51873fbe76
http://www.ebay.co.uk/itm/M4-x-70-Pan-H ... 20b6868dba
http://www.ebay.co.uk/itm/2-STAINLESS-S ... 5645b1a70e
http://www.ebay.co.uk/itm/M4-x-70-STAIN ... 4aa8647719
obviously they need washers
or a motorbike shop
- AW3K
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Re: Tora1023's fiesta bertie
ill go to the shop that sells nuts an bolts and stuff theyre normally reallly cheap
- jakerowles
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Re: Tora1023's fiesta bertie
Nice ! Andy
Looks miles better than yesterday m8, how did Meadowhell go ??

Looks miles better than yesterday m8, how did Meadowhell go ??
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Re: Tora1023's fiesta bertie
- AW3K
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Re: Tora1023's fiesta bertie
cheers andy
ive got a feeling all the metal housings were replaced with the plastic ones. As it cost ford less to make them.
Even though they still charge £98 for it !
ive got a feeling all the metal housings were replaced with the plastic ones. As it cost ford less to make them.
Even though they still charge £98 for it !


~nomad~ :Good god I love Clark.
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Re: Tora1023's fiesta bertie
knuckles :cheers andy![]()
ive got a feeling all the metal housings were replaced with the plastic ones. As it cost ford less to make them.
Even though they still charge £98 for it !
more than likley yeah. its from a phase 1 zetec escort , ive only ever seen 2 , reminds me i need to order a gasket before they get disconned as its a paper one not a rubber one
any one know the original length of a stud on the body kit?
Andy
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- AW3K
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Re: Tora1023's fiesta bertie
- AW3K
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Re: Tora1023's fiesta bertie
- AW3K
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Re: AW3K and Tora1023's fiesta bertie
- AW3K
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Re: AW3K and Tora1023's fiesta bertie
no picture update but managed to get arms fitted and a plate abd cracket welded to thew wing to hold the bumper as the lip on the arch has long gone ,
my stainless nuts andd bolts came as well, so i can re stud the kit.
need to sort tracking now as its petty out lol
my stainless nuts andd bolts came as well, so i can re stud the kit.
need to sort tracking now as its petty out lol
- AW3K
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Re: AW3K and Tora1023's fiesta bertie
hi for all who keep pming me asking if the metal thermostat housing is for sale, its not sorry
Andy
Andy
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Re: AW3K and Tora1023's fiesta bertie
- AW3K
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- AW3K
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Re: AW3K and Tora1023's fiesta bertie
Funeral for a Friend!!
loving the prep work and the time spent on this
not sure on purple arches/skirts but looking good!
how close is the engine looking at going in, anything your missing for the conversion?
loving the prep work and the time spent on this
not sure on purple arches/skirts but looking good!
how close is the engine looking at going in, anything your missing for the conversion?

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: AW3K and Tora1023's fiesta bertie
Last edited by AW3K on Wed Nov 02, 2011 9:34 pm, edited 1 time in total.
- AW3K
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Re: AW3K and Tora1023's fiesta bertie
jonyb4 :Funeral for a Friend!!
loving the prep work and the time spent on this
not sure on purple arches/skirts but looking good!
how close is the engine looking at going in, anything your missing for the conversion?
was just test fitting them
needs cams fitting and other bits
- AW3K
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Re: AW3K and Tora1023's fiesta bertie
- AW3K
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Re: AW3K and Tora1023's fiesta bertie
bottom left imo, contrast just right
what size are they?
what size are they?

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Car: 1995 Ford Fiesta Si 16v
Re: AW3K and Tora1023's fiesta bertie
Bottom right sticker works for me mate
Couple of questions,
Who refurbed your wheels?
How much did it cost?
Where did you get them stickers?

Couple of questions,
Who refurbed your wheels?
How much did it cost?
Where did you get them stickers?
- RSGeorge
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Re: AW3K and Tora1023's fiesta bertie
RSGeorge :Bottom right sticker works for me mate![]()
Couple of questions,
Who refurbed your wheels?
How much did it cost?
Where did you get them stickers?
they are rare 14" with et 32 i think,
trouble is i cant find a full set of the botom right
the bottom left are these http://www.ebay.co.uk/itm/310351220808? ... 1423.l2649
the other ones are ford , bottom right from 1993
top from 1998
both have same part numbers.
lsn coatings in castleford
£100 for set
the coating is only as good as the base metal, one of these was quite pitted, they tried the best to sand it out but its still noticiable.
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Re: AW3K and Tora1023's fiesta bertie
14s shoudl suit it nicely mate, only worry is that rs bumpers dwarf wheels, maybe si bumpers?

1800 Zetec 133bhp 140lbs/ft
mk2 pop 1.4i
- jonyb4
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Re: AW3K and Tora1023's fiesta bertie
jonyb4 :14s shoudl suit it nicely mate, only worry is that rs bumpers dwarf wheels, maybe si bumpers?
dont really like si bumpers but thanks for the suggestion
Andy
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Re: AW3K and Tora1023's fiesta bertie
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85 posts • Page 1 of 3 • 1, 2, 3































