ford fiesta rs turbo, small update 3/1/11

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ford fiesta rs turbo, small update 3/1/11

Postby andymcd on Wed Nov 26, 2008 6:48 pm

i bought a black fiesta rs turbo off here it needed a gear box when i got it
put gearbox in it on the 9/11/08 was great until the clutch started to slip the clutch is like new but cant stand the power
that was ok till the brother was driving it a noise started to come from the engine
then i drove it started to smoke so popped the bonnet to find the breather had put oil out over the timing belt there was smoke coming out of it too
so i rang spec one engineering and he told me to start the car and let it tick over for a few minutes and take of the oil cap and if it dies out the engine is ok if it doesnt then the bottom end is f**cked so done this and the car dont die out so it pointed to one thing the bottom end is f**cked
the brother sayed to pulled the head off so i did to find two small round matel things will put pics up and top of the pistons have small chips will get pics up aswell and when i was buying the car the man told me it had a stage three head has it f**k so taking block out the morrow i got rebuild bottom end so its not to bad just need head done now :D and had a poke true under the carpet hole on drivers side be side the sill and passager side is the seem so need outer and inner sills on drivers side and just the outer sill on passager side will get get pics up
ok some pics of when i got it
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when i got it home and it needed a good clean heres some pics
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its all the pics i have but will get pics up of the head and pistons and the rust commets welcome :D
cheers andy
Last edited by andymcd on Mon Jan 03, 2011 9:10 pm, edited 9 times in total.
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Re: fiesta rs turbo rebuild

Postby jayrs on Sat Nov 29, 2008 2:01 am

sorry to hear about the problesm so soon into it, i bet all you want to do is just drive it!
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Re: fiesta rs turbo rebuild

Postby CrAzY kAyLL on Sat Nov 29, 2008 10:53 am

I know how he feels as I bought a fiesta off here and 2 weeks after owning it I had to send it in for a new gear box :cry: and the problems aint stopped there either lol

Oh well I supose it is a ford ( fix or repair daily :lol: )
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Re: fiesta rs turbo rebuild

Postby jayrs on Sun Nov 30, 2008 12:24 am

its not cos its a ford, like any car, things can go wrong, wanna thank god it aint a vauxhall! :lol:
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Re: fiesta rs turbo rebuild

Postby CrAzY kAyLL on Sun Nov 30, 2008 1:28 pm

I had no engine problems with my Nova and I use to rally that thing every day round the country roads lol
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Re: fiesta rs turbo rebuild

Postby stembo21 on Sun Nov 30, 2008 2:31 pm

CrAzY kAyLL wrote:I had no engine problems with my Nova and I use to rally that thing every day round the country roads lol


Yer but its a nova 1.2 or something lol put a turbo on it and it wount get you down the street :lol:
i 1.1 fiesta will last a life time of abuse lol
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Re: fiesta rs turbo rebuild

Postby jayrs on Sun Nov 30, 2008 4:38 pm

you will never convice me, ive worked on vauxhalls and fcuk me there a bag of $hit!
each to there own and all that though mate
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Re: fiesta rs turbo rebuild

Postby CrAzY kAyLL on Sun Nov 30, 2008 6:03 pm

stembo21 wrote:
CrAzY kAyLL wrote:I had no engine problems with my Nova and I use to rally that thing every day round the country roads lol


Yer but its a nova 1.2 or something lol put a turbo on it and it wount get you down the street :lol:
i 1.1 fiesta will last a life time of abuse lol


Nope mine was the origanl 1.6 GSI engine that they put in at the factory :lol: it had a 4branch and full magnex system add onto it and that was it - 130mph without the roof rack 120mph with the roof rack :bonkers: I had more fun in that thing round the country roads than people who owned 2ltr/Turbo Novas round my way any day

But now i've gone for a Valver Fiesta so it's all about straight road fun now :lol:
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Re: fiesta rs turbo rebuild

Postby jayrs on Sun Nov 30, 2008 6:12 pm

straight road fun now? are you trying to say a fcuking old nova handles better than a fez?
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Re: fiesta rs turbo rebuild

Postby CrAzY kAyLL on Sun Nov 30, 2008 6:21 pm

My Nova was dropped on coilovers with just a strutbrace under the bonnet and it stuck to the road round corners like glue even at 95mph+ something that I wouldn't even bother trying unless I wanted to carry straight on sideways round them corners in the Fiesta :lol:

If I had a stripped out fiesta with a rollcage that went threw to the engine bay and the right coilover set up then it would be a different story but I wouldn't do it in most of the Fiesta that people own on here would you ? then again I dont know what your country roads are like ? I live near Delermer Forest in the Northwest if you know it ?
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Re: fiesta rs turbo rebuild

Postby jayrs on Sun Nov 30, 2008 8:26 pm

no dont know it fella.

i got coil overs on my FRST and it handles just fine.

my XR2 mk2 on the other hand is on standard shocks and springs and handles just as well as the rs and would out see most around the corners even in standard form.
i dont care what anyone says, the mk2 xr2 is one of the best cars for handling there is and it loves country roads :Q

any how i really am a hard core nova hater, so you could never convice me that they were anything better than a metal box good enough for storing horse $hit :lol:
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Re: fiesta rs turbo rebuild

Postby CrAzY kAyLL on Sun Nov 30, 2008 8:58 pm

pimsle like you said at the end of it you have Novas just as much as I have Saxos

ill always consider buying another Nova even though I have a Fiesta now but id still keep the fez bomb so dont worry
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Re: fiesta rs turbo rebuild

Postby jayrs on Sun Nov 30, 2008 9:34 pm

ahhh saxos! dont get me started on them :lol:
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Re: fiesta rs turbo rebuild

Postby M1K3Y_B on Sun Nov 30, 2008 10:01 pm

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Looks perfect in that picture :Q

Also looks good without the stripes :)
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Re: fiesta rs turbo rebuild

Postby andymcd on Wed Jan 14, 2009 8:11 pm

update :o :D
been busy
sand blasted
inlet
t/b
fuel rail
those black things that the loom clips on too
and its all painted now :D
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and this is what it looked like when i took the head off :x
piston no4
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no3
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no1Image
piston no2 is fine no damaged :D does any one no if i can reuse them?

what the head looked like :cry:
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this is how it looked the night i pulled it apart :cry:
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but of damaged to fix
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how she looks now :cry:
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what a mess :o
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retaped all the wires just to be safe :)
bought one of those to clean engine bay it was f**cked after 20mins but done great job of clean it down :D
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pulled drives apart all new boots coming for those :D painted them to :D

things ive bought
ap clutch
pace intercooler
8.5mega leads
ported head
Bailey oil seperator
piller pod
escort cosworth fuel pump
and i have a piper ultimate road cam, power band 2500 to 7000 :D
3.5mirrors
another spoiler
big thanks to

csmith
shalon
marc d

have to clean out the shed to :( brother and his parts :x
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this is lying in the shed to :cry: 400bhp he doesnt no what to do wit it
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commets welcome :D
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Re: fiesta rs turbo rebuild

Postby Excursion on Thu Jan 15, 2009 4:56 pm

I hope there is oil down the bores of that Cosworth engine! Spray the entire outside in WD40 to protect it.

As for your pistons, changes are they are worn - I never managed to find a CVH which wasn't, and that was in 2006. If they are still usable then you can have them skimmed, which would enable you to run 200 safelt. If youre not after CR drop then a corresponding head skim can level it back out.
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Re: fiesta rs turbo rebuild

Postby andymcd on Thu Jan 15, 2009 6:54 pm

nope theres no oil on the bores :x its sold now :cry:
i got a escort rs turbo bottom end now :D but cheers mate
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Re: fiesta rs turbo rebuild

Postby CrAzY kAyLL on Thu Jan 15, 2009 8:24 pm

I know what I would of done with that cossie engine ! Id of been putting it under the bonnet of me fiesta but its gone now :cry:

Keep up the good work and updates mate as am enjoying the read and seeing your car get a new leesh of life
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Re: fiesta rs turbo rebuild

Postby Excursion on Fri Jan 16, 2009 10:07 pm

andymcd wrote:nope theres no oil on the bores :x its sold now :cry:
i got a escort rs turbo bottom end now :D but cheers mate


You'll need to drill a hole for the CPS :wink:
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Re: fiesta rs turbo rebuild

Postby andymcd on Fri Jan 16, 2009 10:30 pm

yeah i no mate but the fudgekin man am buying it from wont meet my brother with it :x and its payed for :x
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Re: fiesta rs turbo rebuild

Postby andymcd on Fri Jan 16, 2009 10:44 pm

forgot to say i bought this aswel :D i can fix it my self
http://cgi.ebay.co.uk/ws/eBayISAPI.dll? ... 0328855653
what you's think of it?
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Re: fiesta rs turbo rebuild

Postby andymcd on Mon Jan 26, 2009 9:57 pm

ok time for a update :D
engine bay is getting painted this weekend :D
oh had to get another head cause some w**ker(shalon) i pay for a ported head ran off with my money f**cking w**ker :x :x
got escort cossie rims just need tyres :D
will get pics up of the bay painted at weekend :D
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Re: fiesta rs turbo rebuild

Postby jayrs on Mon Jan 26, 2009 10:13 pm

nice witrh the wheels mate.
sorry to hear to been mugged off :x
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Re: fiesta rs turbo rebuild

Postby andymcd on Mon Jan 26, 2009 10:39 pm

cheers jay :D your a sound man
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Re: fiesta rs turbo rebuild

Postby jayrs on Tue Jan 27, 2009 12:19 am

cheers dude :)

hopfully the seller will do the right thing and send you the head or refund you
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Re: fiesta rs turbo rebuild

Postby andymcd on Sat Feb 21, 2009 7:29 pm

cheers for all the commets :D
got my bottom end on thurday thanks to my brother(HUGHY)
sand blasted gearbox and arb and hubs and front brakes they just need painting now :D
got the drive shafts painted all new boots :D
things that need painted
sump
block
gearbox
brakes
steering rack
hubs
the thing that holds the gearbox up needs cleaning and painting
and the bottom pulley :D
thats all i can think of thats needs painted every thing mostly sand blasted the block was cleaned down with a brush on the drill :D
waiting on the brake repair kits and a few gaskets and a new dip stick tube and oil filter and water pump and wheel bearings :D
had a but of a fire on friday cleaning my gearbox the brothers escort cossie in the shed aswel :cry: but i got the fire out in time :D

things i need if anyone no's where i can get the stuff that would be great :D
t2 that DOESNT SMOKE
engine bay clips
would be VERY greatfull :D

oh the car has been life up to get painted will get it back next friday :D :D
will get pics up asap

cheers andy
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Re: fiesta rs turbo rebuild

Postby Dave G fsi on Sat Feb 21, 2009 10:54 pm

Coming along nicely there mate!

Keep up the good work :aviator:
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Re: fiesta rs turbo rebuild

Postby andymcd on Wed Mar 04, 2009 1:11 pm

update with pics :D

dont get the car back as it wasnt finished but its worth the wait :Q
fitted cossie rims to see what they look like :D
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few pics before it went up to get painted
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oh tryed taking the 1/4 glass out :cry:
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got glass coming for it now tho :D
parts for other head :Q
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flushed bumper :P
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pic of sump wile cleaning it :(
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pics of bottom end :D
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fitted my ap racing clutch aswel:Q

drive shafts painted and new boots aswel :D
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cleaned this aswel just hope the rest comes out the same :rolleyes:
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sand blasted those things and painted them aswel :Q
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just gotta give them a clean and paint them aswel
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will put up more pics in a wile :D
cheers andy
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Re: fiesta rs turbo rebuild pics added

Postby jayrs on Wed Mar 04, 2009 6:43 pm

nice progress mate
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Re: fiesta rs turbo rebuild pics added

Postby Sai007 on Wed Mar 04, 2009 7:57 pm

looking good mate, nice progress
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Re: fiesta rs turbo rebuild pics added

Postby andymcd on Sun Mar 08, 2009 7:08 pm

did some more cleaning :D
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got thoses in the post :D
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painted sump :D
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this is the mess some cosworth owners make :x :lol:
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cheers andy
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Re: fiesta rs turbo rebuild pics added

Postby Matt_fez on Thu Mar 19, 2009 4:11 pm

Nice project you got there matey - looks like your doing a tip top job :Q

Cossie rims look "proppa phat innit!"
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Re: fiesta rs turbo rebuild pics added

Postby andymcd on Thu Jun 18, 2009 8:40 pm

big update :o :D
well il strat with the bad news :cry:
when the car was getting painted there was three holes two of witch in the floor beside the sill :xthe other one was drivers seat mount :cry:
i ask him to weld them up :o look at what he did :x
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they dont really show it but all he did was welded a bit of tin over them :x
heres pics of the sills :cry:
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heres the pics of the engine bay :D
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then i strated to put it back together 8)
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flushed bumper
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few random pics when i cleaned it :P
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ecu loom back in got new clips for it :P and heater aswel :D
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painted stud part
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wise i had theses in 16" :cry:
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gearbox,brake bar,thing for holding up the gbox all painted and a few other things :D
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got all my bolts dipped as the brother was getting his done :D
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mock up of the engine,gearbox,inlet :o
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drives all back together :D
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new back arb bushes but mines arnt the same
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wishbones back on and the arb new bushes :D
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heat wraped the down pipe
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hubs back together
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had to change the sump gasket as it crack :o put my new timing kit and water pump on wile it was off
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got my head back 8)
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got a t2 turbo of raipford :D
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got stuff to clean it with when it gets going :lol:
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got the gearbox in yday :D
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new fuel filter :D
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remade this as it looked s**t when i got it
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and to finish it off this is how far the engine is all it needs now is new head bolts,timing :D
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commets welcome :D :Q
cheers andy
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Re: fiesta rs turbo rebuild pics added

Postby jayrs on Thu Jun 18, 2009 11:36 pm

great progress mate, makes me almost miss doing mine, and sort of eager to get on with the xr2 :lol:

anyhow, engine and box looking good, wish i could say the same for that welding though :oooh:
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Re: fiesta rs turbo rebuild pics added

Postby Ram on Fri Jun 19, 2009 7:21 pm

this is gonna be mint! look like lots of time an effort :Q
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