Fiesta RS Project - *29.9.06* - f**k IT, I GIVE UP!!!

Post pics of your Fiesta here.

Fiesta RS Project - *29.9.06* - f**k IT, I GIVE UP!!!

Postby ianFRST on Mon Apr 11, 2005 7:39 pm

my poor car as it stands 2day :(
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poor engine bay
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im having the engine bay fully sanded back and resprayed before the engine goes in, i just need 2 get a compressor 2 wack the suspension off and ill get on with stripping it. ill also be doin the inside of the arches aswell :Q also trying 2 replace everything in there, like horn, washer bottle, header tank, all new hoses, new arms, acc/clutch cables etc etc

the 2L 16v mondeo engine that will be goin in :devil:
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will get more pics up when i put all the chrome bits on it

Bernie stage 2 box & alcon 6 paddle clutch
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decided 2 buy a new clutch ratchet thingy aswell, thought i was getting new everthing else so y not this aswell :D

EVERY single bolt in engine bay and engine replaced (theres easily 100+ ive bought) all from ford aswell :cry: :lol:
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freshly L&B skimmed flywheel with new bolts
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roll cage that needs 2 be put in
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so all i need 2 do is sort out the inlet
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which is now in the hands of ian howell 2 modify for me

im going 2 be taking the engine off the stand tomorrow, and ill be putting the engine all together this week :D so i gota wack the flywheel on, torque the nuts up, then do the same for the clutch and plate :D and then wack the gearbox on aswell :Q

hopefully aim 2 have the car on the road again this summer :D cant wait :D

**APRIL 21st 2005**
spent the past couple of days working on the car, ive cut the front panel off for the grs cooler. good old gr4inder power helped out alot :lol: :Q

ive nicely managed 2 make it look quite professional, instead of a wonky ege the grinder would have left. i heated the metal up, and gently beated it to a nice curve kinda thing :D

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the rest of the time ive been prepping the engine bay, sanded back all the flaking rust (even little chips have been sanded back) 2 bare metal and given it 3 / 4 coats of primer. and then wet & dry'd ready for paint, well i hope anyway :lol:

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got a bit more 2 do in prepping the bay yet, 1 more patch ive missed. HOPEFULLY it will be all sprayed this weekend (fingers crossed) even the arches have been prepped, so they should be done aswell :D

also started 2 clean the underside :o what a messy job that was :lol: not looking forward 2 peeling all the old wax shyte off

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thats the middle bit of the underside. no rust at all :D :o

more updates 1 day next week :Q

*UPDATE JULY 19th* :o :lol:

:( fiesta has taken a back seat for ages, but i eventually got round 2 prepping the engine bay properly this weekend, and wooooop, it was sprayed on sunday night :Q :Q well happy with the outcome. few runs in it, but thats [ERRR] of my crappy prep work :lol: :oops:

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even managed 2 spray the inner wings :o :bonkers: sanded back all the scabs 2 bare metal, 2 coats of primer, then 3 coats of that antichip paint. then a final waft over with diamond white :Q

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on the whole im well pleased. and thanks 2 my mate for doin it, and not even asking for a penny :D :D

**update 27.7.05**
woooooop. fitted the roll cage last night. thought it would be easy :lol: oh how i was wrong :lol:

took about 3 hours in the end. trying to line it up, then getting the side bars in, then realising the front roof bar should go in before the side do, blah blah. so ment taking it out about 3 times, then had trouble getting bolts in to bolt it up etc :lol: :x frigging nightmare

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anyway, looks really good now its fitted. even managed to bolt (albeit only 1 out of 3) of the rear cages feet to the floor :D :Q

oh yeah, also got my inlet
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and also got some water pipes off streetdragster. cheers dude :Q
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steadily getting there :lol: :lol: :Q

********august 5th 2005*******
the car is now officially a shell :( :cry: took off the rear beam yesterday along with the wheels and suspension. those arches look a bit dirty, so i though id give em a goin over :D :wink:

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rear arches have now been painted :D

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a good 15 minutes underneath with a jet wash, then about 10 mins of hand washing with engine degreaser, followed by another blast of jet washing.

the rusty bits at the bottom of the arch sanded back to metal, primered up and sprayed. then whole arch given a nice coat of hammerite :D will give it another coat before the beam and wheels go back on


also got a few bits powder coated the ford rs blue colour :D :Q well pleased when i picked them up.

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im now gona get the rear beam, petrol tank and front hubs done. they are gona do my wheels aswell :D :Q

********august 13th********
more parts bough - 4 new cv joints. more bolts. more bits. £70odd spent at ford again :( :( :cry:
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more powder coated bits - cam cover - inlet etc
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car also had a clean :o :o 1st time in over a year. poor car :( :o :lol:
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********september 13th***********
got the dash board in now, also got the rear seats in aswell. :D (no pic im afraid)

got a few more bits powder coated :lol: :Q zetec s rear beam, front & rear strut braces, engine mount, both gearbox mounts, alternator arm and hanging bracket
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engine is mow about complete, need to get a couple more nuts and bolts ive missed, but all looks good :D
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got me a set of new focus rear disks and pads :D still aint got stub axels or calipers yet tho :oops: :lol:
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also got a new set of wiper blades, wiper arms and nuts bolts (£59 :oops: :o )
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*******september 15th*******
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now i just need to do these :lol: :oops: :oops:
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**update** december 2nd

sadly ive not touched the car for ages :( spent soooo much time gettin rid of that clio it was unbelievable.

also spent the post 3 weeks clearing out the garage so that the car can get tucked away for the cold winter :D so hopefully, it shall be nicely away this weekend.

i totally 100% recommend this car cover. £40 from argos, its the best ive ever had. breathable, and keeps the car totally dry. even keeps the car damp free inside :o
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went to see mr ford today, 1st time in months :lol: 2 new front wheel bearings, 16 new wheel nuts, 16 new wheels studs, new bodykit rivets, and rear beam bolts. all that came to over £100 again :rolleyes: :lol:
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the old rear beam will be going back on tomorrow, so that we can pull the car into the garage :D then lift the car up, and lower it onto the engine :D

the one major thing, the engine is now ready to go in, may even go in this weekend :devil: but thats only because i have no where else to put the foooker :lol: :oops:
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**update 3.12.05**

well what a knackering day :( if any1 has ever removed a rear beam on there own, just think how hard it is to put one back on your own. took me absolutely ages :( my back kills :lol: :oops:

had to put the old beam on so the rear could roll back into the garage

oooh, 1st time the wheels have seen the car in ages :D crap pic i know, but the black wheels look really good on the car :D
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dragged the fooooooker into the garage :devil: :devil:
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and here she is all tucked up :D lol
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********january 12th********
fitted the grs front mount today :Q and yes, the radiator is held in by the screwdriver :lol: :oops: i need to make up some brackets for it, so the screwdriver was just temporary :lol:
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6 centimeters of clerance for the fan and the bonnet catch to fit in :oooh: :oooh: :aaah:
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and the view from the back.
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also need to find some decent nuts and bolts to fasten it properly :D

*******january 21st 2006*******
**SHOCK HORROR** 21.1.06 :o

after 3 hours of fiddling this morning, the engine was ready to go in, and so it did :D :lol: :devil:

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now all i need to do is choose a filter :-? ithink i might opt for the 2L zetec item over the smaller renault 5 turbo one. might see if i can get a clio 16v one, that would be inbetween the 2? i think there is enough room for the 2L item :D
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also go tmy ZS rear beam all fixed up :D
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********feb 01 2006*******
samco full water hose kit / roose motorsport ERST bottom boost hose, 2 90degree bends for the top intercooler, and the straight reducer was suppose 2 be another 90degree bend for the throttle body, but was sent the wrong bit
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(not in picture) the water pump > radiator > header tank hose is off being modified at the local hose place to accept the larger diameter zetec waterpump

not done alot else really, as this lot cost me just over 250 :( getting kinda skint now :lol:

****update**** 10.2.06

parts off H707 DEG will live on :D

picked my parcel up from nottingham (man what a long story that was :x ) that andy sent me on the 27th of january, on a 48 hour parcel force thing. any way, ive eventually got my hands on it :D

avo coilovers, need a clean but will do me :D
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also got the spal radiator fan, and a pillar pod to go in my car

also i sorted out the top radiator hose yesterday :D
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more pics on sunday when the suspension and the zetec s beam go on :D :D :Q
Last edited by ianFRST on Fri Sep 29, 2006 1:01 pm, edited 31 times in total.
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Postby John_bonus90 on Mon Apr 11, 2005 8:27 pm

:o :o
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Postby Statey on Mon Apr 11, 2005 8:33 pm

:o Lovely

Cant wait to see it on the road good luck with it all mate :Q
No more Fez :(
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Postby luke eversham on Mon Apr 11, 2005 8:34 pm

good luck with it ian, you got more work to do to your car than i thought lol. at least you have most the bits there :)
gone to the dark side, the impreza is hear the fiesta no where near
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Postby carlos on Mon Apr 11, 2005 8:51 pm

Looks great!! replacing every bolt now thats attention to detail!! can't wait to see it when its finished!! :D :D
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Postby andyhardy on Mon Apr 11, 2005 9:18 pm

Looking great Ian - glad to see some pictures of it all coming together at last :)

Well actually - it's good to see any pictures of it full stop! Lazy beggar :p

Cheers,

Andy
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Postby heeman10 on Mon Apr 11, 2005 11:20 pm

Good man Ian...another name change? So many to keep up with these days! :x It always seems like a huge amount of work, replacing all the bolts and wires and hoses and blah blah..it really isn't huge though, just a case of keeping up momentum and it all gets done surprisingly fast. It shocked me just how quickly I got things done in the one week I had over easter, there isn't much to our wee Fiestas! :D Keep it going matey :)
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Postby Max M4X WW on Mon Apr 11, 2005 11:27 pm

This is dude_sweet yea?
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Postby heeman10 on Mon Apr 11, 2005 11:30 pm

Yep!
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Postby dannyboy on Tue Apr 12, 2005 12:11 am

Good to see it all coming together Ian, all the best with it :D What kind of power you aiming for?
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Postby Gregory on Tue Apr 12, 2005 1:54 am

Its looking a thorough job mate (all new bolts n that) its refreshing to see (not that anyone is slack on this site) can't wait to see the next installment.
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Postby StreetDragster on Tue Apr 12, 2005 7:56 am

Looking great, another ZT on the way! :D

Thanks

Matt
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Postby ianFRST on Tue Apr 12, 2005 8:59 am

cheers guys :D :Q
No longer a FRST owner, or even a Fiesta owner :(
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Postby Al on Tue Apr 12, 2005 9:48 am

its always good to see progress dude!
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Postby ianFRST on Thu Apr 21, 2005 8:06 pm

spent the past couple of days working on the car, ive cut the front panel off for the grs cooler. good old gr4inder power helped out alot :lol: :Q

ive nicely managed 2 make it look quite professional, instead of a wonky ege the grinder would have left. i heated the metal up, and gently beated it to a nice curve kinda thing :D

Image

the rest of the time ive been prepping the engine bay, sanded back all the flaking rust (even little chips have been sanded back) 2 bare metal and given it 3 / 4 coats of primer. and then wet & dry'd ready for paint, well i hope anyway :lol:

Image
Image

got a bit more 2 do in prepping the bay yet, 1 more patch ive missed. HOPEFULLY it will be all sprayed this weekend (fingers crossed) even the arches have been prepped, so they should be done aswell :D

also started 2 clean the underside :o what a messy job that was :lol: not looking forward 2 peeling all the old wax shyte off

Image

thats the middle bit of the underside. no rust at all :D :o

more updates 1 day next week :Q
No longer a FRST owner, or even a Fiesta owner :(
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Postby InS@nE on Thu Apr 21, 2005 8:13 pm

fcuk me the shells moved :o
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Postby Al on Thu Apr 21, 2005 8:13 pm

Wow, thats clean! :o
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Postby [SAM] on Thu Apr 21, 2005 8:57 pm

Something tells me this is gonna be a rare beast when its done... :devil: :devil:

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Postby Xr_Dub on Thu Apr 21, 2005 10:54 pm

nice work ian....

white fiesta's ARE always the best and the fastest :D :Q
Last edited by Xr_Dub on Fri Apr 22, 2005 1:53 am, edited 1 time in total.
Image Image 1/4 Mile 13.769 @ 109.57 MPH 146.8 Mph Proven
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Postby RS rob on Fri Apr 22, 2005 1:44 am

looking awesome dude,
what did u paint the block with? lovely and silver
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Postby ianFRST on Fri Apr 22, 2005 9:16 am

:D :D :D :D

bridgend_boy :looking awesome dude,
what did u paint the block with? lovely and silver


hammerite paint mate :D
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Postby ianFRST on Tue Jul 19, 2005 3:45 pm

******UPDATE******** :o :lol:

:( fiesta has taken a back seat for ages, but i eventually got round 2 prepping the engine bay properly this weekend, and wooooop, it was sprayed on sunday night :Q :Q well happy with the outcome. few runs in it, but thats [ERRR] of my crappy prep work :lol: :oops:

Image
Image

even managed 2 spray the inner wings :o :bonkers: sanded back all the scabs 2 bare metal, 2 coats of primer, then 3 coats of that antichip paint. then a final waft over with diamond white :Q

Image
Image

on the whole im well pleased. and thanks 2 my mate for doin it, and not even asking for a penny :D :D
No longer a FRST owner, or even a Fiesta owner :(
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Postby Brycey on Tue Jul 19, 2005 3:59 pm

Wicked stuff! :D

Glad to see you havent forgotten about her.
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Postby Xr_Dub on Tue Jul 19, 2005 4:10 pm

Good to see ure doing her once in a while :P :lol: :D

looks good man.... hope to see the finsh artcile soon then we can have a race when myns done aswell :D

keep on going :D
Image Image 1/4 Mile 13.769 @ 109.57 MPH 146.8 Mph Proven
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Postby chris-fiesta on Tue Jul 19, 2005 4:10 pm

looks like uve done a good job m8ty top notch :wink:
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Postby heeman10 on Tue Jul 19, 2005 5:25 pm

Well done for taking a few more steps Ian. It can be good to take a bit of a break, but if you take too long away from it it can be a bugger to try and motivate yourself to keep on going! Looking good :)
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Postby Jay on Tue Jul 19, 2005 10:24 pm

Very Nice!!

What mirrors you going for!? I see your m3 ones are on ebay :D
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Postby ianFRST on Wed Jul 20, 2005 11:23 am

:lol: yeah they are mate :D :lol:

ive got a set of mk3.5 mirrors 2 go on :)
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Postby Jay on Wed Jul 20, 2005 12:51 pm

Nice one... probably the best Mirrors ford ever made!
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Re: My fiesta RS Zetec Turbo Build....**19.7.05** bay spraye

Postby Mike B on Wed Jul 20, 2005 7:21 pm

ianFRST :
hopefully aim 2 have the car on the road again this summer :D cant wait :D



Hmm where I have I heard that before :lol: looks like your actually getting somewhere now though, i wont critcise as i shall require lifts :D
I wanna be an alcoholic
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Postby ianFRST on Wed Jul 27, 2005 9:18 pm

woooooop. fitted the roll cage last night. thought it would be easy :lol: oh how i was wrong :lol:

took about 3 hours in the end. trying to line it up, then getting the side bars in, then realising the front roof bar should go in before the side do, blah blah. so ment taking it out about 3 times, then had trouble getting bolts in to bolt it up etc :lol: :x frigging nightmare

Image
Image

anyway, looks really good now its fitted. even managed to bolt (albeit only 1 out of 3) of the rear cages feet to the floor :D :Q
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Postby Al on Wed Jul 27, 2005 9:35 pm

sweet :Q
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Postby Sphinx on Wed Jul 27, 2005 10:33 pm

Awesome! Thats the kinda cage i want :D
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Postby chris-fiesta on Thu Jul 28, 2005 10:03 am

lookin good m8, keep it up :Q
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Postby RS_Rawli on Thu Jul 28, 2005 10:05 am

can i pay to watch you fit the dash now :lol: :lol: :lol:
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