Calibra Turbo Pistons In Zetec - Urgent Questions

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Calibra Turbo Pistons In Zetec - Urgent Questions

Postby Rhinopower on Mon Oct 09, 2006 11:25 pm

I need to know asap so i can call the machine shop first thing!

I know how much to enlarge gudgeon pin hole, i've asked IH but the answers are a bit cryptic

1) The piston needs clearance for the rod machining. Does anyone know what needs machining from the piston?

2) It LOOKS like the pistons will foul the oil jets, is this the case or not, he just said to make room if i need to...

Thanks people!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
Rhinopower
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Postby alti on Tue Oct 10, 2006 5:24 pm

hi!

i made my ZT a year ago with the same pistons,
you have to bore out to 86mm
and enlarge to small end of the rod.
i think about 0,4mm.
you dont have to do anything on the pistons,
they give a 7,7:1cr with a focus rs gasket.
the pistons goes very close to the oil jets.
i only bend it a bit down( ~1mm)
all the work cost me 200€

i hope this will help you.
cheers alti
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Postby Rhinopower on Tue Oct 10, 2006 5:59 pm

Thanks Alti for your help!

I ordered the same head gasket earlier, there is a new finis number as there is a newer version of the part.

Whats your spec and what power are you running?
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
Rhinopower
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Postby alti on Tue Oct 10, 2006 6:08 pm

i use a erst exhaust manifold with 2wd cossi turbo,

rs1800 inlet manifold,
ported head,ap clutch
370ccm nissan injector,
3" exhaust,2wd cossi intercooler
e48 dta ecu..........

i hope i can go in 3-4weeks on a rolling road for mapping.

cheers alti
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Postby Rhinopower on Tue Oct 10, 2006 6:21 pm

ah cool, did you bother refitting the gudgeon pin circlips or not? i presume it doesnt matter as the gudgeon pin is help in place on the rod
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
Rhinopower
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Postby alti on Tue Oct 10, 2006 9:58 pm

leave it away
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