head work [guide] Page 3

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Re: head work

Postby Ruishy1 on Thu Dec 31, 2009 8:51 pm

fair enough :)
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Re: head work

Postby Excursion on Thu Dec 31, 2009 10:01 pm

It looks like a child has been let loose with a Die Grinder! The ports aren't even symmetrical.
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Re: head work

Postby crazycage on Thu Dec 31, 2009 10:39 pm

Excursion wrote:It looks like a child has been let loose with a Die Grinder! The ports aren't even symmetrical.

thanks for that but you are wrong im no child and you can clearly see the pic is not straight,i could take the same pic of that port and make it look off to the other side.
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Re: head work

Postby Ruishy1 on Thu Dec 31, 2009 10:44 pm

mark, i thought a man of your calibre could see the photo was taken at and angle :lol:
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Re: head work

Postby crazycage on Thu Dec 31, 2009 10:55 pm

just taken a new pic of that port but you will prob just find a new fault with it but here it is anyway, seems some people dond believe in diy tuning.
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Re: head work

Postby Excursion on Fri Jan 01, 2010 12:26 am

It's nothing to do with the angle of which the photo was taken; an offset angle would result in more shadow on one side, not an illusion of greater width. This is basic stuff. Photo's show nothing other than what effect your tool of choice had on the surface of the port, which is largely irrelevant to flow.

I'm not out to pick fault with what you've done, just there was some good advice earlier on in the thread which you advocated, but now seems forgotten.

It can benefit us all if you post the flowbench results from your experiments rather than pictures of the ports themselves.
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Re: head work

Postby crazycage on Fri Jan 01, 2010 10:48 am

ok so why do these two look so off set ? if its got nothing to do with the angle? there the same port from both sides ,i cant see the pic on the lcd screen before i take the pic as its to dark in the port.

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Re: head work

Postby crazycage on Fri Jan 01, 2010 10:54 am

ill let my times do the talking this year :D
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Re: head work

Postby Ruishy1 on Fri Jan 01, 2010 12:13 pm

crazycage wrote:ill let my times do the talking this year :D

your trying to bait the wrong man mate, have you seen marks work :o

But flow bench results will help settle any argument, that and get a decent camera :lol:
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Re: head work

Postby crazycage on Fri Jan 01, 2010 5:33 pm

Ruishy1 wrote:
crazycage wrote:ill let my times do the talking this year :D

your trying to bait the wrong man mate, have you seen marks work :o

But flow bench results will help settle any argument, that and get a decent camera :lol:

im not trying to bait anyone my times WILL be better than last year mate expect to see me running in the 11s on the 1/4mile and sub 10sec's 0-100.

p-s ive just made the valve opening tool for the zetec head :D
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Re: head work

Postby Ruishy1 on Fri Jan 01, 2010 7:27 pm

but will it be down to the head work, or are you doing any other work ?
head work in a FI isnt as big a deal as an NA,
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Re: head work

Postby crazycage on Fri Jan 01, 2010 8:03 pm

Ruishy1 wrote:but will it be down to the head work, or are you doing any other work ?
head work in a FI isnt as big a deal as an NA,

just head work the rest of the engine will be as it was ,done a few things to the car to help put the power down but they wont make any difference to the trap speeds thats all down to power :) your right about the camera tho :aaah: but its not high on my list lol.
will have some flow results before and after at different valve lifts on monday and i will put them up good or bad :-? that head is only a practice one like i said from the start.
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Re: head work

Postby Ruishy1 on Fri Jan 01, 2010 9:01 pm

Its all about practice mate :)
what are you using for porting ?
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Re: head work

Postby crazycage on Fri Jan 01, 2010 10:01 pm

Ruishy1 wrote:Its all about practice mate :)
what are you using for porting ?

ill post some s**t pic's of what ive been using tomorrow lol
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Re: head work

Postby crazycage on Sat Jan 02, 2010 2:00 pm

that looks nice mate i have two st170 heads to do when ive had a bit more practice ,you got any pic's of the exhaust side ?
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Re: head work

Postby freak power on Sat Jan 02, 2010 2:08 pm

Looks massively polished but its not ( camera and light makes it looks like it is )

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Re: head work

Postby crazycage on Sat Jan 02, 2010 2:16 pm

cool :D looks like i have taken a lot more metal out of my exhaust ports but mine is for a turbo'd engine and the exhaust side is a big restriction on my car.
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Re: head work

Postby freak power on Sat Jan 02, 2010 2:22 pm

A friend that does heads wants to machine the Zetec head and fit some standard size inlet valve in the exhaust size and match the ports for the valves to increase spool for the turbo
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

Bring on the 650+Bhp 4x4 monster
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Re: head work

Postby crazycage on Sat Jan 02, 2010 2:29 pm

freak power wrote:A friend that does heads wants to machine the Zetec head and fit some standard size inlet valve in the exhaust size and match the ports for the valves to increase spool for the turbo

i was thinking that the other day , have you seen the flow tests of the evo heads?? they flow the same inlet and exhaust side :o and are good for 600hp standard. there about 135cfm the same as the inlet side on the zetec head thats why ive gone so big on the exhaust there only about 100 cfm :(
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Re: head work

Postby freak power on Sat Jan 02, 2010 2:37 pm

crazycage wrote:
freak power wrote:A friend that does heads wants to machine the Zetec head and fit some standard size inlet valve in the exhaust size and match the ports for the valves to increase spool for the turbo

i was thinking that the other day , have you seen the flow tests of the evo heads?? they flow the same inlet and exhaust side :o and are good for 600hp standard. there about 135cfm the same as the inlet side on the zetec head thats why ive gone so big on the exhaust there only about 100 cfm :(



I seen that trick with the inlets in the exhaust side before on the zetec so its nothing new that i have seen

Not seen the any flow tests of the evo b head but i'm sure Ian Howell will be doing some soon

Do you know what lift is for that figure? 10 thou?
Now driving a 1999 Audi S3 with 2.1 20v OD HTAGT3582r Turbo

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Re: head work

Postby crazycage on Sat Jan 02, 2010 2:43 pm

freak power wrote:
crazycage wrote:
freak power wrote:A friend that does heads wants to machine the Zetec head and fit some standard size inlet valve in the exhaust size and match the ports for the valves to increase spool for the turbo

i was thinking that the other day , have you seen the flow tests of the evo heads?? they flow the same inlet and exhaust side :o and are good for 600hp standard. there about 135cfm the same as the inlet side on the zetec head thats why ive gone so big on the exhaust there only about 100 cfm :(



I seen that trick with the inlets in the exhaust side before on the zetec so its nothing new that i have seen

Not seen the any flow tests of the evo b head but i'm sure Ian Howell will be doing some soon

Do you know what lift is for that figure? 10 thou?

was at .500 on the evo and .462 exhaust and .424 inlet on the zetec :)

ill take a head down to my machine shop and see about putting inlet valves in the exhaust side :D
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Re: head work

Postby freak power on Sat Jan 02, 2010 2:55 pm

Sorry didn't mean 10 thou :rolleyes: meant .500 as you said

Not 100% sure of what was needed to fit them but i think it did need new seats fitted and valve reliefs in the combustion chamber around the valves to help with flow
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Re: head work

Postby crazycage on Sat Jan 02, 2010 3:03 pm

freak power wrote:Sorry didn't mean 10 thou :rolleyes: meant .500 as you said

Not 100% sure of what was needed to fit them but i think it did need new seats fitted and valve reliefs in the combustion chamber around the valves to help with flow

yeah it would need inlet valve seats as there a good bit bigger but im in rush to try this yet :)
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Re: head work

Postby crazycage on Wed Jan 13, 2010 8:44 pm

not finished but here it is so far, this head will be ported till it is f**cked just so i know how far you can go :D

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Re: head work

Postby freak power on Wed Jan 13, 2010 10:20 pm

Whats the size of the exhaust ports?

What sort of tools are you using to port the head?
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Re: head work

Postby crazycage on Wed Jan 13, 2010 11:49 pm

freak power wrote:Whats the size of the exhaust ports?

What sort of tools are you using to port the head?

25mm ports on the exhaust side. a few metal cutting tools and a porting kit from tweeks why?
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Re: head work

Postby freak power on Thu Jan 14, 2010 7:10 pm

Don't get the porting kit from tweeks as they as so dear.

get them from here

http://www.cromwell.co.uk/YRK2059800K

I would rather use this stuff myself

http://www.cromwell.co.uk/NOR2012408H
http://www.cromwell.co.uk/category_page/090412

I use 60, 120, 180 and 400 grit cloth
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Re: head work

Postby dangerousdave on Thu Jan 14, 2010 7:18 pm

if i were to get hold of a spare head would it just be a case of setting up on an angle plate on the vertical miller and stick a slot drill down it or ream it followed by a good polish?? i always thought there was far more to it than this....??
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Re: head work

Postby crazycage on Thu Jan 14, 2010 7:27 pm

dangerousdave wrote:if i were to get hold of a spare head would it just be a case of setting up on an angle plate on the vertical miller and stick a slot drill down it or ream it followed by a good polish?? i always thought there was far more to it than this....??

that would never work mate :o
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Re: head work

Postby crazycage on Thu Jan 14, 2010 7:30 pm

freak power wrote:Don't get the porting kit from tweeks as they as so dear.

get them from here

http://www.cromwell.co.uk/YRK2059800K

I would rather use this stuff myself

http://www.cromwell.co.uk/NOR2012408H
http://www.cromwell.co.uk/category_page/090412

I use 60, 120, 180 and 400 grit cloth

cheers for that :D i only bought it from tweeks as it was a last minute thing on christmas eve and there not far from me so i picked it up on my way home .
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Re: head work

Postby dangerousdave on Thu Jan 14, 2010 7:35 pm

crazycage wrote:
dangerousdave wrote:if i were to get hold of a spare head would it just be a case of setting up on an angle plate on the vertical miller and stick a slot drill down it or ream it followed by a good polish?? i always thought there was far more to it than this....??

that would never work mate :o



:( lol, so how are you removing metal accuratly then buddy??
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Re: head work

Postby crazycage on Thu Jan 14, 2010 8:44 pm

dangerousdave wrote:
crazycage wrote:
dangerousdave wrote:if i were to get hold of a spare head would it just be a case of setting up on an angle plate on the vertical miller and stick a slot drill down it or ream it followed by a good polish?? i always thought there was far more to it than this....??

that would never work mate :o



:( lol, so how are you removing metal accuratly then buddy??

with a die grinder by hand mate :D
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Re: head work

Postby dangerousdave on Thu Jan 14, 2010 8:59 pm

ha ha ha lol! well if it works mate.....
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Re: head work

Postby crazycage on Thu Jan 14, 2010 9:10 pm

dangerousdave wrote:ha ha ha lol! well if it works mate.....

apart from cnc ported heads thats how its done mate.
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Re: head work

Postby dangerousdave on Thu Jan 14, 2010 9:14 pm

i can use a cnc but its only a small ( 1m bed) 4 axis one, so would prob be unsuitable!... im on it next week making my inlet adaptor ive spent the last 2 nights drawing up :) :)
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