Fiesta Bonus - Zetec Turbo Update - Cooling update 31/7/13

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Re: 1.8 zetec Bonus Dirtbox Sleeper - Megasquirt Mapped 10/11

Postby Excursion on Sun Nov 14, 2010 5:31 pm

Rhinopower :There is a joke here, and i just dont get it :-? :lol:



LOL check your PM mate, the site won't let me attach a picture to a PM. :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Megasquirt Mapped 10/11

Postby Rhinopower on Wed Jan 12, 2011 11:01 pm

Little update.

Car now has rear seats removed, and cobra monaco s seats fitted with sabelt 6 point harnesses, just waiting for a welder i know to weld in the harness bar in the back.

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Valve stem seals are on their way out so will be keeping my eyes open for another engine to replace it with and slot the ib5 with lsd in that i've got sitting in the garage, then full weld in roll cage and a respray.

Further developments on the engine will be 38mm gsxr throttle bodies as these are dyno proven with megasquirt to make 170bhp :Q
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby knuckles on Wed Jan 12, 2011 11:23 pm

stem seals leaking .... new engine ?

it dont compute :lol:

seals can be replaced without the need to replace the engine
or is there more issues with the lump ?
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby Rhinopower on Wed Jan 12, 2011 11:51 pm

It's not that you have to replace the engine, but a head gasket set is 40 quid, plus head bolts, and it's still only a 1.8!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby knuckles on Wed Jan 12, 2011 11:54 pm

do you need to remove the head to do the seals then ?

cvh dont need to
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby Rhinopower on Thu Jan 13, 2011 12:03 am

knuckles :do you need to remove the head to do the seals then ?

cvh dont need to


Head off job!
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby Smo on Thu Jan 13, 2011 12:13 am

It's a nightmare job compared to the CVH... It's not so bad if you can find a bloody valve spring compressor that's long enough and small enough to do the job, but a good one is more than the average 1.8 engine is worth!
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby ~nomad~ on Thu Jan 13, 2011 12:30 am

Thing is, engines are treated as disposable at this level, its cheaper to replace the lump and will allow for a 2ltr at the same time. Throttle bodies sound interesting Brian, will have to discuss this for mine!
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Megasquirt Mapped 10/11

Postby ~S1~ on Thu Jan 13, 2011 1:53 am

Rhinopower :Car now has rear seats removed, and cobra monaco s seats fitted with sabelt 6 point harnesses, just waiting for a welder i know to weld in the harness bar in the back.


If you come round mine at all I'll do it for you for a blowie. I'm not swallowing tho.
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby ~nomad~ on Thu Jan 13, 2011 10:40 am

tbh the petrol would prob cost more than the local guy :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Interior changes 12/1

Postby Rhinopower on Thu Jan 13, 2011 6:55 pm

Harness bar welded in today, just a bit more clearing and tidying ready for Bedford on saturday

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MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby jonyb4 on Thu Jan 13, 2011 7:16 pm

wow thats impressive?

thats the shot of nos i take it?
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby Rhinopower on Thu Jan 13, 2011 7:24 pm

Sorry Jony I've lost you there, start again and hopefully I can explain :)
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby dontpannic on Thu Jan 13, 2011 7:45 pm

I think he's talking about the can of WD-40 where the rear seats were :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby jonyb4 on Thu Jan 13, 2011 8:38 pm

Rhinopower :Sorry Jony I've lost you there, start again and hopefully I can explain :)



lol sorry i meant the rolling road figure :)
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby Rhinopower on Thu Jan 13, 2011 8:53 pm

Ah yes. The nitrous gave an extra 33bhp :)
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby jonyb4 on Thu Jan 13, 2011 8:58 pm

hah jesus, i gotta get me one of those :P
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby simps on Thu Jan 13, 2011 9:27 pm

where did you sorce your megasquirt from new or used? was it easy to wire in as im now looking to put mine onto ms. looks good tho also what type of lambda have you used with ms wideband or narrow if wideband where did you purchase that from?

thanks keep the project coming and maybe one day see you at pod.
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby Rhinopower on Thu Jan 13, 2011 9:31 pm

You can build a basic using parts from eBay for £200, you have to bear in mind the cost of refills tho, my first was £90 but I can get it done for £65 now
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby knuckles on Thu Jan 13, 2011 10:17 pm

i found out today of my mate who is a technician at ford dealer. That the stem seals are pretty easy to do without the need of removing the head.

Bring piston to top of the engine to prevent the valve dropping into the bore.
Remove cams etc
remove the camshaft tappets
remove stem seal with a pair of small mole grips or pliers. :)

or something like that ....
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby RS rob on Thu Jan 13, 2011 10:19 pm

he just needed an excuse to change the engine for the 2.0 :lol: :Q
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby jonyb4 on Thu Jan 13, 2011 10:27 pm

bah the 1.8 still has life left in it yet :)
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby Rhinopower on Thu Jan 13, 2011 10:39 pm

knuckles :i found out today of my mate who is a technician at ford dealer. That the stem seals are pretty easy to do without the need of removing the head.

Bring piston to top of the engine to prevent the valve dropping into the bore.
Remove cams etc
remove the camshaft tappets
remove stem seal with a pair of small mole grips or pliers. :)

or something like that ....


I'm pretty sure that idea involves using an airline to pressurise the head to stop the valves dropping the last bit.

On closer inspection tonight 3 of the plugs were a tiny bit sooty, but not necessarily enough to confirm that it is stem seals. Run it til it blows will be the course of action :)
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby ~nomad~ on Fri Jan 14, 2011 1:23 am

so saturday then? I am going to try and kill it before i no longer own half of it :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby Rhinopower on Fri Jan 14, 2011 1:51 am

~nomad~ :so saturday then? I am going to try and kill it before i no longer own half of it :lol:


But then you have to help fix it? Lol
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby ~nomad~ on Fri Jan 14, 2011 1:31 pm

Rhinopower :
~nomad~ :so saturday then? I am going to try and kill it before i no longer own half of it :lol:


But then you have to help fix it? Lol


Do I? nah :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Harness Bar 13/1

Postby Rhinopower on Sat Jan 15, 2011 10:38 pm

Today saw another eventful day for dirtbox fiesta! Bedford Autodrome for a trackday. Weather was pretty good and managed around 50 laps of the 3.8mile circuit before disaster struck...

On my final lap going down the half mile straight I went to shift from 4th to 5th, and nothing happened! Looks like the selector fork inside the box has come off or something, 1st and 2nd gear had already gone stiff. Nevermind! Freshly rebuilt ib5 with lsd is sitting in my garage for it once i've got it home again :lol:
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby Smo on Sat Jan 15, 2011 11:11 pm

Bloody gearboxes :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby ~nomad~ on Sat Jan 15, 2011 11:31 pm

proper good good day out, car was fudgekin having it all day, shame the box died, probably should have quit when it was starting to go stiff 1st to 2nd, but thats not really our style :lol: :lol: :lol:

Was well pleased with how much I improved getting some proper guidence around the track too :D

Need that video and i will edit it down.

So the only thing to pass the car other than on a cool down lap was a Porsche GT3 :o

we went around, between us and off the top of my head:

3 x Clio sport / 172
Pug 106 Rallye
Nissan 350z
BMW e36 M3
Porsche Boxster
Porsche Cayman
2 x Audi s3
Merc AMG thingy
Elise

Good times! It was getting ALOT of attention! End of a era today as I now no longer coown it, but kinda proud to have been part responsable for its creation.
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby hb69 on Sun Jan 16, 2011 12:05 am

Good going :aviator:

Whats Bedford Autodrome like? Looks like a twisty circuit, but no inclines?
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby jonyb4 on Sun Jan 16, 2011 12:21 am

the engine desesrves better than to be run to death imo
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby Rhinopower on Sun Jan 16, 2011 9:12 am

jonyb4 :the engine desesrves better than to be run to death imo


Don't be silly. It deserves a rod through the block :p
MotorcyclesFish :The thing is if I caught Brian fudgekin a bloke, I wouldn't think 'oh Brian's a gay', I'd think 'Brian that fudgekin weird haired mongoloid is raping a gay to see if anyone finds it funny' :lol: :lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby Ratspeed on Sun Jan 16, 2011 1:25 pm

Rhinopower :
jonyb4 :the engine desesrves better than to be run to death imo


Don't be silly. It deserves a rod through the block :p


:lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby knuckles on Sun Jan 16, 2011 2:01 pm

Rhinopower :
jonyb4 :the engine desesrves better than to be run to death imo


Don't be silly. It deserves a rod through the block :p


:lol:
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Re: 1.8 zetec Bonus Dirtbox Sleeper - Trackday Fun 15/1

Postby jonyb4 on Sun Jan 16, 2011 3:33 pm

lol well i hope it dont hit anyone on the way

ive always wondered where they end up after they stop flying through the air :lol:
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