P Reg Turbo Conversion Update 20/11/12

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P Reg Turbo Conversion Update 20/11/12

Postby P-reg-Turbo on Thu Aug 25, 2011 4:21 pm

This is my missus old car, i brought her another car and took it off her, my plans are for a turbo conversion, but try and leave it standard looking as possible, at the moment its a 1.3 with 60k on the clock, doesnt look too bad, only ever had a small bit of welding on the sill last year, unfortlely this will be a slow project due to little funds at the moment, but will do what i can when i can, i will do my best with photos, but at the moment i only have one

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Last edited by P-reg-Turbo on Tue Nov 20, 2012 10:16 pm, edited 9 times in total.
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Re: P Reg Turbo Conversion

Postby Dave G fsi on Thu Aug 25, 2011 6:28 pm

Sounds like a good project, and will be an awesome sleeper when done

Good luck with it all mate :aviator:
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Re: P Reg Turbo Conversion

Postby Michael! on Thu Aug 25, 2011 8:14 pm

i had a p reg mk3 for my first car!

i loved it like it was my child... conversions are a lot of work though, i got halfway through and caved

good look! ill have my eyes on this ;)
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Re: P Reg Turbo Conversion

Postby P-reg-Turbo on Thu Aug 25, 2011 8:22 pm

Thanks for the comments guys, shouldnt be too much work for me as i am a mechanic,
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Re: P Reg Turbo Conversion

Postby black2 on Thu Aug 25, 2011 8:38 pm

Turbo?, FRST cvh turbo or zetec turbo?

Also being on a P plate will you not have to retain a cat?

Looks like a good base though.

Gareth.
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Re: P Reg Turbo Conversion

Postby Rs Adz on Thu Aug 25, 2011 10:01 pm

nice project if you go cvh u wont need a cat be intresed to see were you put the intercooler if you sleepering it good luck
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Re: P Reg Turbo Conversion

Postby P-reg-Turbo on Thu Aug 25, 2011 10:38 pm

Shouldnt need a cat if you can prove the bits came from an older car, the only problem is hiding the intercooler, not sure yet what to do
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Re: P Reg Turbo Conversion

Postby knuckles on Thu Aug 25, 2011 10:55 pm

P-reg-Turbo wrote: the only problem is hiding the intercooler, not sure yet what to do


i use a escort series 2 rs intercooler along with a stage 1 T3 turbo

saves cutting up the front end for a massive cooler :)
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Re: P Reg Turbo Conversion

Postby Rs Adz on Sat Aug 27, 2011 3:11 pm

knuckles wrote:
P-reg-Turbo wrote: the only problem is hiding the intercooler, not sure yet what to do


i use a escort series 2 rs intercooler along with a stage 1 T3 turbo

saves cutting up the front end for a massive cooler :)



depending on bhp tho as i thought it would kill it with big power
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Re: P Reg Turbo Conversion

Postby knuckles on Sat Aug 27, 2011 5:57 pm

the limit on that standard cooler is about 190bhp

my rs runs 170 through it fine
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Re: P Reg Turbo Conversion

Postby P-reg-Turbo on Sat Aug 27, 2011 9:39 pm

i would like to get it running about 190ish, if anyone has any photos of there set ups with a S2 intercooler that would be cool
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Re: P Reg Turbo Conversion

Postby mikeymikeyp on Sat Aug 27, 2011 11:01 pm

I use a s2 ic and i mounted it next to the headlight the main difference isnt the size its the pipe mounts ,,,but im using a t3 on my track car :)
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Re: P Reg Turbo Conversion

Postby fiestasiphil on Sun Aug 28, 2011 12:54 am

where are u located may need to buy 1.3 lump off you ;) sounds like a awesome project :)
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Re: P Reg Turbo Conversion

Postby russ-RST on Sun Aug 28, 2011 1:29 am

Good luck with this mate iv RS turbo'd my m reg mk3.5 and tbh it was a piece of piss, as a tip use the 1.3 shafts, the shafts are the same thickness are RS turbo shafts and mk3.5 joint are stronger if I'm not mistaken, plus iv been using my 1.3 shafts for about a year now sand have given them he'll and they've been fine :D re. To the intercooler could a pace uprated standard one sprayed black nor be fine? No mods needed to fit and better than standard as from what I'm aware standard ic have shi inlet temps after 10psi or so
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Re: P Reg Turbo Conversion

Postby knuckles on Sun Aug 28, 2011 12:27 pm

P-reg-Turbo wrote:i would like to get it running about 190ish, if anyone has any photos of there set ups with a S2 intercooler that would be cool



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this is my current setup with a t3
the escort turbo bottom boost hose was trimmed down at both ends to fit the fiesta engine bay
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Re: P Reg Turbo Conversion

Postby P-reg-Turbo on Sun Aug 28, 2011 5:13 pm

fiestasiphil wrote:where are u located may need to buy 1.3 lump off you ;) sounds like a awesome project :)


Thanx for the replys guys, excellent, i am located in East Sussex in a town called Heathfield which is about 15 miles north of eastbourne
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Re: P Reg Turbo Conversion

Postby P-reg-Turbo on Wed Aug 31, 2011 8:24 pm

trying to keep the car looking as standard as possible i will be using steel rims to begin with, i have managaed to get hold of some 14" rims, but there are to width sizes, 5.5" and 6", what do you guys think i should go with, at the moment i have 4 5.5" but 2 really rusty 6", i will be spraying cleaning and painting the wheels silver

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Also when i fit a RST rear beam i might fit a cossie rear brake set up which i have, but one question, what handbrake cable do you use on the fiesta, the handbrake cable i have is an Escort RS2000 one, this was going to go on a S1, but didnt fit it in the end

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Re: P Reg Turbo Conversion

Postby P-reg-Turbo on Wed Oct 05, 2011 9:59 pm

Update 5/10/11

Well got hold of some bits, thanks to fellow members, got a rear axle, ground all the s**t off it and painted it hammerite black, got some powerflex bushes for it
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i have also got hold of a mondeo brake servo and master cylinder, another item for my box of bits

at the moment the car is going back on the raod in standard form, as my dear old mum crashed her car and needs some wheels, and i just praying she doesnt crash it
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Re: P Reg Turbo Conversion Update 5/10/11

Postby russ-RST on Sun Jan 01, 2012 1:17 pm

How's this going?
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Re: P Reg Turbo Conversion Update 5/10/11

Postby P-reg-Turbo on Thu Jan 05, 2012 9:20 pm

smidydevil wrote:How's this going?


Slowly, just hoarding the bits i need at the moment, painted all the drum backplates, (photos to follow) unfortuntely my dear old mum is still using so cant do anything to it
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Re: P Reg Turbo Conversion Update 5/10/11

Postby P-reg-Turbo on Tue Jan 10, 2012 8:33 pm

UPDATE 10/1/12

Right just been cleaning and painting the rear backplates, nothing exciting i'm afraid
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and just a couple more of the car
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Re: P Reg Turbo Conversion Update 20/4/12

Postby P-reg-Turbo on Fri Apr 20, 2012 10:48 pm

ive finally be getting on with the car, i have changed all the suspension, got gmax shocks on the front with konis on the rear with a FRST axle, and some -35mm springs, also bolted on FRST brakes all round, have got a few rot issues but nothing major

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Re: P Reg Turbo Conversion Update 20/4/12

Postby Dave G fsi on Sat Apr 21, 2012 12:54 pm

Good work :Q
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Re: P Reg Turbo Conversion Update 20/4/12

Postby jonyb4 on Sat Apr 21, 2012 8:31 pm

good work there, you have the big drums on it, i love them had mine locking up earlier on the back via foot brake :oooh: not bad for a drum lol, even had the arse step out a bit


the rot looks a bit bad but with all the repair jobs going on on here your in the right company :Q
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Re: P Reg Turbo Conversion Update 20/4/12

Postby P-reg-Turbo on Sun May 13, 2012 2:22 pm

Well i am able to get on with this now as my marriage has broken down, no kids this weekend so got on with the strip down, this is what it was like before i started
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then a few hours later i had this,
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engine and gearbox removed and removed the power steering rack and column, and also removed the orginal engine bay wiring loom, now got to fit the new FRST engine bay loom in and wire it up, got an engine in bits which needs a rebuild but getting there with the bits i need
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Re: P Reg Turbo Conversion Update 13/5/12

Postby jonyb4 on Mon May 14, 2012 6:07 pm

good work there man, very sorry to hear about your marriage though
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Re: P Reg Turbo Conversion Update 16/5/12

Postby P-reg-Turbo on Wed May 16, 2012 9:26 pm

New Walbro fuel pump put into tank, now just got to remove the old tank and fit the FRST one

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Re: P Reg Turbo Conversion Update 16/5/12

Postby P-reg-Turbo on Thu May 17, 2012 8:57 pm

Well the new piston rings and big end shells turned up today, so got the bottom end rebuilt, just got to do the head next

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Re: P Reg Turbo Conversion Update 17/5/12

Postby jonyb4 on Thu May 17, 2012 10:40 pm

good stuff, they standard pistons and rods?
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Re: P Reg Turbo Conversion Update 17/5/12

Postby P-reg-Turbo on Thu May 17, 2012 11:29 pm

jonyb4 wrote:good stuff, they standard pistons and rods?


Yep, bottom end is all standard, i cleaned up the piston with some scotchbrite, they came up quite nice, shame no one can see them lol
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Re: P Reg Turbo Conversion Update 17/5/12

Postby jonyb4 on Fri May 18, 2012 2:23 am

haha yea, be black again after a week :P
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Re: P Reg Turbo Conversion Update 23/7/12

Postby P-reg-Turbo on Mon Jul 23, 2012 10:05 pm

Due an update, well the car is ready for the engine to be fitted, but at the moment the engine isnt quite ready, going to Newman cams on wednesday to pick up a new cam and followers, and still need a few more little items, I have done a dummy build of the engine and heres the photos,

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Re: P Reg Turbo Conversion Update 23/7/12

Postby jonyb4 on Mon Jul 23, 2012 10:31 pm

that looks sweet!
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Re: P Reg Turbo Conversion Update 28/7/12

Postby P-reg-Turbo on Sat Jul 28, 2012 8:20 pm

I collected the new cam on wednesday, went to fit it yesterday but its a tight fit in the head, so i have had to drop the head off a mates who works in a machine shop to sort out the problem, i'm hoping to drop the engine and box in next weekend

Newman sprint cam and adjustable followers
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Re: P Reg Turbo Conversion Update 28/7/12

Postby georgiocat on Tue Jul 31, 2012 5:10 pm

Good work.So what was the reason for stiff rotation of the camshaft in the head...?
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